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Viscous film-flow coating the interior of a vertical tube. Part 2. Air-driven flow

Published online by Cambridge University Press:  27 July 2017

Roberto Camassa
Affiliation:
Carolina Center for Interdisciplinary Applied Mathematics, Department of Mathematics, University of North Carolina, Chapel Hill, NC 27599-3250, USA
H. Reed Ogrosky*
Affiliation:
Department of Mathematics and Applied Mathematics, Virginia Commonwealth University, Richmond, VA 23284-2014, USA
Jeffrey Olander
Affiliation:
Carolina Center for Interdisciplinary Applied Mathematics, Department of Mathematics, University of North Carolina, Chapel Hill, NC 27599-3250, USADepartment of Physics, University of North Carolina, Chapel Hill, NC 27599-3255, USA
*
†Email address for correspondence: hrogrosky@vcu.edu

Abstract

The flow of a viscous liquid film coating the interior of a vertical tube is studied for the case when the film is driven upwards against gravity by a constant volume flux of air through the centre of the tube. A nonlinear model exploiting the slowly varying liquid–air interface is first developed to estimate the interfacial stresses created by the airflow. A comparison of the model with both experiments and previously developed theoretical results is conducted for two geometrical settings: channel and pipe flow. In both geometries, the model compares reasonably well with previous experiments. A long-wave asymptotic theory is then developed for the air–liquid interface taking into account the estimated free-surface stresses created by the airflow. The stability of small interfacial disturbances is studied analytically, and it is shown that the modelled free-surface stresses contribute to both an increased upwards disturbance velocity and a more rapid instability growth than those of a previously developed ‘locally Poiseuille’ model. Numerical solutions to the long-wave model exhibit saturated waves, whose profiles and velocities show substantial improvement with respect to the previous model predictions. The theoretical results are compared with new experiments for a modified version of the set-up described in Part 1.

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Papers
Copyright
© 2017 Cambridge University Press 
Figure 0

Figure 1.Variables definition sketch: core–annular flow in a vertical tube.

Figure 1

Figure 2.Variables definition sketch for wavy channel flow.

Figure 2

Figure 3.Gridlines in the curvilinear coordinate system $(\tilde{x},\tilde{z})$ for flow through a wavy channel. Local basis vectors are depicted for Cartesian coordinates (black) and curvilinear coordinates (red) at one point. Points $r_{1}$ and $r_{2}$ are discussed in the text.

Figure 3

Figure 4.Leading-order streamwise velocity profile $\tilde{w}_{0}$ in (3.19) for channel airflow with $Re_{C}^{(g)}=7850$ and $Re_{C}^{(g)}=31\,000$. $W_{b}=1/\bar{L}_{0}\int _{0}^{\bar{L}_{0}}\tilde{w}_{0}(x)\,\text{d}x$ denotes the bulk velocity.

Figure 4

Figure 5.Streamwise velocity profile for first-order (solid lines) and leading-order (dotted lines) models along one wavelength of a wavy channel (figure not to scale).

Figure 5

Figure 6.Wall stress along one wavelength of a wavy channel predicted by the long-wave model (solid lines), locally Poiseuille model (dotted lines), small-amplitude model of Tseluiko & Kalliadasis (2011) (dashed lines) and found in experiments of Zilker et al. (1977) (circles) through a channel with half-width $\bar{L}_{0}=2.54~\text{cm}$ and a sinusoidally wavy wall with crest-to-trough amplitude 0.157 cm and wavelength 5.08 cm; the ratio of amplitude to wavelength has been enlarged in the wavy wall shown in the bottom panels. (a) $Re_{C}^{(g)}=7850$, (b) $Re_{C}^{(g)}=31\,000$; compare to figures 8 and 9 in Tseluiko & Kalliadasis (2011) and figure 6 in Zilker et al. (1977).

Figure 6

Figure 7.Same as figure 6 but with wall crest-to-trough amplitude 0.254 cm and wavelength 5.08 cm; the ratio of amplitude to wavelength has been enlarged in the wavy wall shown in the bottom panel (small-amplitude model not shown). (a) $Re_{C}^{(g)}=19\,260$,(b) $Re_{C}^{(g)}=31\,850$. Compare to figure 7 in Zilker et al. (1977).

Figure 7

Figure 8.Comparison of locally Poiseuille (dashed line) and first-order (solid line) model predictions of wall shear stress for flow through a wavy pipe with experiments in Hsu & Kennedy (1971) (circles). $Re_{P}^{(g)}=90\,000$, $\bar{a}=0.204$ ft, wall wavelength is $1.667$ ft and wall wave amplitude is $0.0184$ ft (crest-to-trough amplitude $0.0368$ ft); the ratio of amplitude to wavelength has been enlarged in the wavy wall shown in the bottom panel.

Figure 8

Figure 9.(a,c) Dimensionless wavenumber of maximum growth rate, $k_{m}$, for the (a) long-wave model and (c) locally Poiseuille model for film flow inside a vertical tube. (b,d) Dimensional wavelength of maximum growth rate, $\bar{\unicode[STIX]{x1D706}}_{m}$, for the (b) long-wave model and (d) locally Poiseuille model. Curves of constant volume flux of air are shown for $\bar{Q}_{P}=330$,670 and $1000~\text{cm}^{3}~\text{s}^{-1}$ with all other parameters matching those of the experiments in Camassa et al. (2012).

Figure 9

Figure 10.Dimensionless growth rates $\unicode[STIX]{x1D714}(k_{m})$ for (a) long-wave model and (b) locally Poiseuille model for film flow inside a vertical tube. Curves denote constant volume flux of air (see caption for figure 9).

Figure 10

Figure 11.Measured wavelengths in ‘zero-oil-feed’ experiment; $\bar{Q}=330~\text{cm}^{3}~\text{s}^{-1}$, $\unicode[STIX]{x1D707}^{(l)}=129$ P, $\unicode[STIX]{x1D70C}^{(l)}=0.97~\text{g}~\text{cm}^{-3}$, $\bar{a}=0.5~\text{cm}$ and $\bar{h}_{0}\approx 0.094~\text{cm}$. Time is measured in seconds after the oil feed was shut off.

Figure 11

Figure 12.(a) Time snapshots showing the evolution of solutions to the long-wave model (5.23) for film flow inside a vertical tube in a periodic domain for $\bar{a}=0.5~\text{cm}$, $\bar{R}_{0}=0.25~\text{cm}$, $\bar{Q}=330~\text{cm}^{3}~\text{s}^{-1}$, $\unicode[STIX]{x1D707}^{(l)}=600$ P. Interfacial profiles are shown successively shifted at equal time intervals. Profiles are shown in the laboratory frame of reference. Gravity acts from right to left. (b) Time snapshots of solutions to the locally Poiseuille model (5.25) for the same parameter values as (a).

Figure 12

Figure 13.(a) Maximum value of $h-h_{0}$ as a function of $t$ for the long-wave (dashed) and locally Poiseuille (solid) models for film flow inside a vertical tube. (b) Location $z_{max}$ of the maximum value at each time. Light dashed-dotted lines indicate the linear theory; light dotted lines denote the amplitude and speed of the travelling wave solutions in figure 14.

Figure 13

Figure 14.Travelling wave solutions for the long-wave (dashed) and locally Poiseuille (solid) models for film flow inside a vertical tube.

Camassa et al. supplementary movie 1

Clip from experiment showing, in real time, the behavior of disturbances to a viscous liquid layer inside a 0.5 cm radius tube. High volume flux air flow (330 cm^3/s) is blown from bottom to top of the tube, forming a core flow which opposes the downward pull of gravity. No liquid is being added to the test section. Annular waves initially form as low-amplitude disturbances that grow into larger-amplitude crests which travel upward. Even at their largest amplitude, the wave crests do not extend all the way to the tube center, i.e., bridges or plugs do not form. This can be seen when waves are near the bottom of the tube where the wide-angle view offers a perspective slightly downward on the crest rings. Waves that grow to full amplitude can frequently slow down and then stop traveling. Often this is accompanied by a decrease in the wave amplitude. Sometimes these waves grow again and are carried up by the air flow shear. Liquid viscosity is 129 P; mean film thickness is 0.10 cm.

Download Camassa et al. supplementary movie 1(Video)
Video 66.5 MB

Camassa et al. supplementary movie 2

Movie of a model solution with airflow rate of 330 cm^3/s, tube radius 0.5 cm, mean film thickness 0.17 cm, liquid viscosity 600 P. The simulation has been sped up and shows a total elapsed time of approximately 120 s. Details of the numerical methods used to solve the model equation are given in the main text in Section 6.3.

Download Camassa et al. supplementary movie 2(Video)
Video 2.3 MB