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Film spreading from a miscible drop on a deep liquid layer

Published online by Cambridge University Press:  14 September 2017

Raj Dandekar
Affiliation:
Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai, 600036, India
Anurag Pant
Affiliation:
Department of Applied Mechanics, Indian Institute of Technology Madras, Chennai, 600036, India
Baburaj A. Puthenveettil*
Affiliation:
Department of Applied Mechanics, Indian Institute of Technology Madras, Chennai, 600036, India
*
†Email address for correspondence: apbraj@iitm.ac.in

Abstract

We study the spreading of a film from ethanol–water droplets of radii $0.9~\text{mm}<r_{d}<1.1~\text{mm}$ on the surface of a deep water layer for various concentrations of ethanol in the drop. Since the drop is lighter ( $\unicode[STIX]{x1D709}=\unicode[STIX]{x1D70C}_{l}/\unicode[STIX]{x1D70C}_{d}>1.03$ ), it stays at the surface of the water layer during the spreading of the film from the drop; the film is more viscous than the underlying water layer since $\unicode[STIX]{x1D712}=\unicode[STIX]{x1D707}_{l}/\unicode[STIX]{x1D707}_{d}>0.38$ . Inertial forces are not dominant in the spreading since the Reynolds numbers based on the film thickness $h_{f}$ are in the range $0.02<Re_{f}<1.4$ . The spreading is surface-tension-driven since the film capillary numbers are in the range $0.0005<Ca_{f}<0.0069$ and the drop Bond numbers are in the range $0.19<Bo_{d}<0.56$ . We observe that, when the drop is brought in contact with the water surface, capillary waves propagate from the point of contact, followed by a radially expanding, thin circular film of ethanol–water mixture. The film develops instabilities at some radius to form outward-moving fingers at its periphery while it is still expanding, till the expansion stops at a larger radius. The film then retracts, during which time the remaining major part of the drop, which stays at the centre of the expanding film, thins and develops holes and eventually mixes completely with water. The radius of the expanding front of the film scales as $r_{f}\sim t^{1/4}$ and shows a dependence on the concentration of ethanol in the drop as well as on $r_{d}$ , and is independent of the layer height $h_{l}$ . Using a balance of surface tension and viscous forces within the film, along with a model for the fraction of the drop that forms the thin film, we obtain an expression for the dimensionless film radius $r_{f}^{\ast }=r_{f}/r_{d}$ , in the form $fr_{f}^{\ast }={t_{\unicode[STIX]{x1D707}d}^{\ast }}^{1/4}$ , where $t_{\unicode[STIX]{x1D707}d}^{\ast }=t/t_{\unicode[STIX]{x1D707}d}$ , with the time scale $t_{\unicode[STIX]{x1D707}d}=\unicode[STIX]{x1D707}_{d}r_{d}/\unicode[STIX]{x0394}\unicode[STIX]{x1D70E}$ and $f$ is a function of $Bo_{d}$ . Similarly, we show that the dimensionless velocity of film spreading, $Ca_{d}=u_{f}\unicode[STIX]{x1D707}_{d}/\unicode[STIX]{x0394}\unicode[STIX]{x1D70E}$ , scales as $4f^{4}Ca_{d}={r_{f}^{\ast }}^{-3}$ .

Information

Type
Papers
Copyright
© 2017 Cambridge University Press 
Figure 0

Figure 1.Schematic of the experimental set-up.

Figure 1

Table 1.Properties of the drop, the driving surface tension difference, the drop Bond number and the range of relevant dimensionless numbers of the film. The properties of the drop at different concentrations are at $25\,^{\circ }$C, obtained from Ernst, Watkins & Ruwe (1936), Blanchette, Messio & Bush (2009) and Khattab et al. (2012). The properties of the underlying water layer are $\unicode[STIX]{x1D70E}_{l}=54~\text{mN}~\text{m}^{-1}$, $\unicode[STIX]{x1D707}_{l}=0.89~\text{cP}$ and $\unicode[STIX]{x1D70C}_{l}=1000~\text{kg}~\text{m}^{-3}$.

Figure 2

Figure 2.Top views of the sequence of spreading and eventual mixing of a 100 % ethanol drop of radius $r_{d}=0.97~\text{mm}$ on the surface of a water layer of height $h_{l}=5~\text{mm}$. (a–c) Capillary wave propagation followed by the expanding circular film, seen as the white circular region. The dark circular region at the centre of the expanding film is the drop, dyed with Rhodamine 5B. (d–f) The expanding film becomes unstable at its outer periphery and then develops outward-propagating fingers. (g–i) The drop at the centre of the film develops holes and eventually mixes, while the film retracts. The size of each image is $35~\text{mm}\times 22.5~\text{mm}$. See movie 1 available in the supplementary movies at https://doi.org/10.1017/jfm.2017.562.

Figure 3

Figure 3.(a–h) Side views of the sequence of coalescence and film spreading when an ethanol drop of radius $r_{d}=1.1~\text{mm}$ and 100 % concentration mixes with a water layer of $h_{l}=5~\text{cm}$ height. The point A shows the fraction of the drop being drawn apart by coalescence that forms the spreading film. The size of each image is $16.88~\text{mm}\times 8.4~\text{mm}$. (i) Side-view visualisation of film spreading from a drop of $r_{d}=1.1~\text{mm}$ and $C_{e}=100\,\%$ with $55~\unicode[STIX]{x03BC}\text{m}$ polyamide particles in the substrate and $6~\unicode[STIX]{x03BC}\text{m}$ fluorescent particles in the drop. The dashed circles show the tip vortices at the periphery of the spreading film. The image shown is the negative of the obtained image for clarity and is of size $22.5~\text{mm}\times 9.08~\text{mm}$. See supplementary movie 2.

Figure 4

Figure 4.Variation of the film radius with time for different drop radii, ethanol concentrations and layer height. The hollow symbols represent $r_{d}=0.97~\text{mm}$ with varying ethanol concentrations in the drop: ○, $C_{e}=100\,\%$; ▫, $C_{e}=80\,\%$; ♢, $C_{e}=60\,\%$; ✩, $C_{e}=40\,\%$; $+$, $C_{e}=20\,\%$. The solid symbols represent experiments with 100 % concentration with varying $r_{d}$: ▼, $r_{d}=0.9~\text{mm}$; ▲, $r_{d}=1.1~\text{mm}$. The experiments with hollow and solid symbols had the water layer height $h_{l}=5~\text{mm}$. An experiment with a larger layer height $h_{l}=75~\text{mm}$, $C_{e}=100\,\%$ and $r_{d}=0.97~\text{mm}$ is shown by $\odot$. The dashed line shows the $1/4$ slope of the data. The inset shows the $r_{f}$ versus $t$ data for $C_{e}=60\,\%$ and $r_{d}=0.97~\text{mm}$ along with the curve fit $r_{f}=11.89t^{0.232}$, from which the velocity is calculated.

Figure 5

Figure 5.Variation of the film expansion velocity with time for different drop radii, ethanol concentrations and layer height. The symbols are the same as in figure 4.

Figure 6

Figure 6.Schematic of film spreading from a lighter miscible drop on a deep liquid layer showing the symbols used.

Figure 7

Figure 7.Variation of the dimensionless numbers of the film with time for an experiment with $C_{e}=100\,\%$ and $r_{d}=0.97~\text{mm}$: ○, $Re_{f}$; ▫, $We_{f}$; ♢, $Oh_{f}$; $+$, $Ca_{f}$.

Figure 8

Figure 8.Schematic of the initial stages of coalescence of a drop with a liquid layer.

Figure 9

Figure 9.Variation of the dimensionless film radius with the dimensionless time. The symbols are as in figure 4.

Figure 10

Figure 10.Variation of the dimensionless film velocity with dimensionless film radius. The symbols are as in figure 4.

Figure 11

Figure 11.Variation of surface tension of water with surface density of aluminium particles: ○, by Wilhelmy plate; ▫, by Du Nouy ring.

Dandekar et al. supplementary material movie 1

Top view of the coalescence and film spreading of an ethanol drop of 100% concentration and radius rd=0.97 mm mixes with a water layer at Delta sigma =. 31.9 mN m -1. The area of imaging is of size 87.75 mm x 35.50 mm. The movie is at 25fps of the phenomena that was captured at 800fps

Download Dandekar et al. supplementary material movie 1(Video)
Video 10.2 MB

Dandekar et al. supplementary material movie 2

Side view of the coalescence and film spreading when an ethanol drop of 100% concentration and radius rd=1.1 mm mixes with a water layer of height hl=5 cm. The movie is at 25 FPS of the phenomena that was captured at 2000FPS.

Download Dandekar et al. supplementary material movie 2(Video)
Video 9.9 MB