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Vapour-bubble nucleation and dynamics in turbulent Rayleigh–Bénard convection

Published online by Cambridge University Press:  13 April 2016

Daniela Narezo Guzman*
Affiliation:
Physics of Fluids Group, Department of Science and Technology, J.M. Burgers Center for Fluid Dynamics, and Impact-Institute, University of Twente, 7500 AE Enschede, The NetherlandsDepartment of Physics, University of California, Santa Barbara, CA 93106, USA
Tomasz Frączek
Affiliation:
Department of Physics, University of California, Santa Barbara, CA 93106, USA
Christopher Reetz
Affiliation:
Department of Physics, University of California, Santa Barbara, CA 93106, USA
Chao Sun
Affiliation:
Physics of Fluids Group, Department of Science and Technology, J.M. Burgers Center for Fluid Dynamics, and Impact-Institute, University of Twente, 7500 AE Enschede, The NetherlandsCenter for Combustion Energy and Department of Thermal Engineering, Tsinghua University, Beijing 100084, China
Detlef Lohse
Affiliation:
Physics of Fluids Group, Department of Science and Technology, J.M. Burgers Center for Fluid Dynamics, and Impact-Institute, University of Twente, 7500 AE Enschede, The NetherlandsMax-Planck Institute for Dynamics and Self-Organization, Am Fassberg 17, 37077 Göttingen, Germany
Guenter Ahlers
Affiliation:
Department of Physics, University of California, Santa Barbara, CA 93106, USA
*
†Email address for correspondence: daniela.narezo@gmail.com

Abstract

Vapour bubbles nucleating at micro-cavities etched into the silicon bottom plate of a cylindrical Rayleigh–Bénard sample (diameter $D=8.8$  cm, aspect ratio ${\it\Gamma}\equiv D/L\simeq 1.00$ where $L$ is the sample height) were visualized from the top and from the side. A triangular array of cylindrical micro-cavities (with a diameter of $30~{\rm\mu}\text{m}$ and a depth of $100~{\rm\mu}\text{m}$ ) covered a circular centred area (diameter of 2.5 cm) of the bottom plate. Heat was applied to the sample only over this central area while cooling was over the entire top-plate area. Bubble sizes and frequencies of departure from the bottom plate are reported for a range of bottom-plate superheats $T_{b}-T_{on}$ ( $T_{b}$ is the bottom-plate temperature, $T_{on}$ is the onset temperature of bubble nucleation) from 3 to 12 K for three different cavity separations. The difference $T_{b}-T_{t}\simeq 16$  K between $T_{b}$ and the top plate temperature $T_{t}$ was kept fixed while the mean temperature $T_{m}=(T_{b}+T_{t})/2$ was varied, leading to a small range of the Rayleigh number $Ra$ from $1.4\times 10^{10}$ to $2.0\times 10^{10}$ . The time between bubble departures from a given cavity decreased exponentially with increasing superheat and was independent of cavity separation. The contribution of the bubble latent heat to the total enhancement of heat transferred due to bubble nucleation was found to increase with superheat, reaching up to 25 %. The bubbly flow was examined in greater detail for a superheat of 10 K and $Ra\simeq 1.9\times 10^{10}$ . The condensation and/or dissolution rates of departed bubbles revealed two regimes: the initial rate was influenced by steep thermal gradients across the thermal boundary layer near the plate and was two orders of magnitude larger than the final condensation and/or dissolution rate that prevailed once the rising bubbles were in the colder bulk flow of nearly uniform temperature. The dynamics of thermal plumes was studied qualitatively in the presence and absence of nucleating bubbles. It was found that bubbles enhanced the plume velocity by a factor of four or so and drove a large-scale circulation (LSC). Nonetheless, even in the presence of bubbles the plumes and LSC had a characteristic velocity which was smaller by a factor of five or so than the bubble-rise velocity in the bulk. In the absence of bubbles there was strongly turbulent convection but no LSC, and plumes on average rose vertically.

Information

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Papers
Copyright
© 2016 Cambridge University Press 
Figure 0

Table 1.The total number of cavities $N$, centre-to-centre spacing $l$ and number of cavities per square millimetre $N/A_{h}$ with $A_{h}=507~\text{mm}^{2}$ for the wafers used in this study.

Figure 1

Figure 1.Sketch of the cross-section of apparatus 1 of Narezo Guzman et al. (2015). A transparent sapphire top plate of the cell and the window at the top of the apparatus allowed the illumination and flow visualization through the top; visualization from the side was not possible in this apparatus.

Figure 2

Figure 2.Sketch of the cross-section of apparatus 2. The cylindrical cell was contained inside a square sidewall. Both cell wall and sidewall were transparent and contained liquid. The bottom plate was interchangeable, allowing for the visualization of bubble formation at wafers with different cavity separations.

Figure 3

Figure 3.Sketch of the shadowgraph technique used with apparatus 2 for side visualization.

Figure 4

Figure 4.Bubbles, most of them attached to the wafer, viewed from the top in apparatus 1: (a) $l=0.60$  mm; (b) $l=1.0$  mm. The bright round shapes in focus are the attached bubbles; their diameters were defined as the widths $d_{x}$ as indicated by the double-headed arrow in (a). The cloud-like bright spots in (a) (see arrows) are bubbles that had departed from the surface and thus were out of focus. These departed bubbles blocked the view of the growing bubbles underneath them.

Figure 5

Figure 5.Bubbles for $l=0.60$  mm and $T_{b}=40.1\,^{\circ }\text{C}$. (a) Closeup view of three bubbles obtained by the front-illumination method. The horizontal dashed line represents the liquid-wafer interface. The objects below it are the reflections of the bubbles in the wafer surface. The vertical and horizontal bubble lengths $d_{z}$ and $d_{x}$ are indicated. The contact angles between the bubbles and the wafer at departure were estimated from this and similar images (see supplementary movie 1). (b) A snapshot of two-phase flow obtained by the back-illumination method showing a region above the wafer that was 3.2 cm high and 2.5 cm wide. A time sequence of similar images (see supplementary movie 2) was used to estimate the velocity and volume of several bubbles from their departure time until they disappeared or were out of view.

Figure 6

Figure 6.Shadowgraph images of turbulent Rayleigh–Bénard flow for a superheat $T_{b}-T_{on}\simeq 10$  K, $Ra\simeq 1.9\times 10^{10}$ (${\rm\Delta}T\simeq 16$  K) and $l=0.60$  mm. The bottom and top plates can be seen at the very bottom and top of the images. The cell was very slightly tilted (the left side was lower than right). (a) Two-phase flow. Hot thermal plumes rise on the right and are diminished as they travel toward the top plate. Cold plumes generated at the top plate move laterally to the left, and travel towards the bottom plate along the left side. Vapour bubbles (dark small spots) that nucleated at the central area of the bottom plate detached and rose. The vertical location of thermistors inserted into the flow is indicated by slightly larger red circles. (b) One-phase flow. Hot plumes travelled mostly upwards and cold ones downwards without establishing a well-defined circulatory motion. See supplementary movies 3 and 4 corresponding to (a) and (b) respectively.

Figure 7

Figure 7.Dynamics of bubbles ($l=0.60$  mm) as they rose from $z/L=0$ to $z/L\simeq 0.4$: (a) diameter $d_{x}$ as a function of time; (b) vertical velocity component $U_{z}$ (same colour and symbol represent the same bubble as in (a)) as a function of $t$; (c) same as (b), but with the horizontal scale expanded; (d) horizontal velocity component $U_{x}$ as a function of $t$.

Figure 8

Figure 8.(a) The vertical velocity component $U_{z}$ of the rising trajectories of 33 bubbles as a function of height $z/L$. (b) The horizontal velocity component $U_{x}$ of the same bubbles as in (a) as a function of $z/L$. (c) The vertical velocity component $U_{z}$ for all bubbles in (a) and (b), scaled by its maximal value $\max (U_{z})$, as a function of $z$ scaled by the height $\max (z)$ at which the bubble condensed and dissolved completely. The data collapse fairly well onto a unique curve, especially for$z/\max (z)\gtrsim 0.3$. (d) A snapshot of the two-phase flow with $l=0.60$  mm taken from the side. The etched area with nucleating cavities can be seen as the bright ellipse near the bottom of the image. Superimposed on the photograph are the trajectories (in the form of circles of different colour for different bubbles and of uniform size) of some of the tracked bubbles from the moment they detached until they vanished. See the corresponding supplementary movie 5.

Figure 9

Figure 9.The ratio between estimated bubble volume $V$ and the maximal bubble volume $V_{max}$ of spherical bubbles in an equilibrium state balancing surface tension and buoyancy forces only, plotted as a function of superheat and $Ja$. The vertical bars indicate the uncertainty of $V$. Cavity separation shown in label.

Figure 10

Figure 10.Time series of the width $d_{x}$ and approximate volume ${\rm\pi}d_{x}^{3}/6$ of growing bubbles obtained from high-speed movies of a single nucleating site ($l=0.60$  mm) viewed from the top using apparatus 1: (a,c) $T_{b}-T_{on}=4.69$  K; (b,d) $T_{b}-T_{on}=8.59$  K. (a,b) The width $d_{x}$. (c,d) The approximation ${\rm\pi}d_{x}^{3}/6$ to the bubble volume. The maximal (departure) width $d_{x,max}$ and the time difference between consecutive bubble departures ${\it\delta}t$ are indicated in (a).

Figure 11

Figure 11.(a) PDF of bubble widths at departure $d_{x,max}$. (b) PDF of the time difference between consecutive bubble departures ${\it\delta}t$ for various bottom-plate superheat values $T_{b}-T_{on}$ (see labels) and $l=0.60$  mm. Each PDF was fitted by a Gaussian distribution.

Figure 12

Figure 12.The mean values of the Gaussian fits to the maximal bubble width at departure $d_{x,max}$ as a function of the bottom plate superheat $T_{b}-T_{on}$ and the Jakob number $Ja$. The vertical bars indicate the standard deviations of the distributions. Cavity separation indicated in the label.

Figure 13

Figure 13.(a) The mean values of the Gaussian fits to the time difference between consecutive bubble departures ${\it\delta}t$ as a function of the bottom-plate superheat $T_{b}-T_{on}$ and the Jakob number $Ja$ for different cavity separations $l$. A fit of the exponential function $\langle {\it\delta}t\rangle ={\it\tau}_{0}\exp (-(T_{b}-T_{on})/C)$ to the data gave ${\it\tau}_{0}=31.0$ and $C=2.12$  K (dashed line). (b) The standard deviations divided by the corresponding mean value ${\it\sigma}_{{\it\delta}t}/\langle {\it\delta}t\rangle$ as a function of $T_{b}-T_{on}$ and $Ja$. Cavity separation specified in label.

Figure 14

Figure 14.Left vertical axis: the enhancement $Q_{2ph}-Q_{1ph}$ of the heat per unit time due to the bubbles, divided by the number of active sites $N_{a}$ (solid symbols) on a logarithmic scale as a function of the bottom-plate superheat $T_{b}-T_{on}$ and the Jakob number $Ja$. Right vertical axis: the ratio of the latent heat per unit time $Q_{bub}N_{a}$ to the enhancement $Q_{2ph}-Q_{1ph}$ (open symbols) as a function of $T_{b}-T_{on}$ and $Ja$. The vertical error bars represent the uncertainty range. Labels indicate the cavity separation for each vertical axis.

Figure 15

Figure 15.Horizontal width $d_{x}$ as a function of time of growing bubbles at a single nucleating site. The time series shows different steps involved in the image analysis of nucleating bubbles visualized from the top. (a) Circles present the outcome of step 3. One spurious value larger than the actual $d_{x}$ is indicated by the arrow and spurious zero values are marked by dotted circles around them. The solid red line shows the moving average of the time series. It replaced non-representative zeros with a positive $d_{x}$ value, which became useful when finding a departing bubble (see figure 10a). (b) Result obtained after step 4, which equals the time series in circles shown in (a) except for the frames when non-representative zeros were found. In such case non-representative zero values were substituted by the moving average corresponding $d_{x}$ value.

Figure 16

Figure 16.(a,b) The bubble diameter $d_{x}$ as a function of time. (c,d) The vertical bubble velocity $U_{z}$ as a function of time. For all data $l=0.60$  mm with $T_{b}-T_{on}\simeq 10$  K. (a,c) Correspond to a larger (unknown) air concentration in the liquid and (b,d) to an air concentration of about 20–25 % by volume determined by the filling procedure.

Narezo Guzman et al. supplementary movie

Movie from which figure 5(a) was extracted. The movie shows the bubble detachment process from the bottom plate with superheat of about 10 K and a cavity separation of 0.6 mm. The movie was recorded at 500 frames per second and was slowed down 20 times for display.

Download Narezo Guzman et al. supplementary movie(Video)
Video 9.8 MB

Narezo Guzman et al. supplementary movie

Movie from which figure 5(b) was extracted. The movie shows the detached bubbles rising across 0.4 of the cell height. The bottom plate superheat was about 10 K and the cavity separation was 0.6 mm. The movie was recorded at 1000 frames per second and was slowed down 40 times for display.

Download Narezo Guzman et al. supplementary movie(Video)
Video 9.9 MB

Narezo Guzman et al. supplementary movie

Shadowgraph visualization of two-phase flow capturing the entire cell between bottom to top plates. Movie from which figure 6(a) was extracted. Movie is displayed in real time. The bottom plate superheat was about 10 K and the cavity separation was 0.6 mm.

Download Narezo Guzman et al. supplementary movie(Video)
Video 7.4 MB

Narezo Guzman et al. supplementary movie

Shadowgraph visualization of one-phase flow capturing the entire cell between bottom to top plates. Movie from which figure 6(b) was extracted. Movie is displayed in real time. The bottom plate superheat was about 10 K and the cavity separation was 0.6 mm.

Download Narezo Guzman et al. supplementary movie(Video)
Video 7.4 MB

Narezo Guzman et al. supplementary movie

Movie from which figure 8(d) was extracted. The movie shows bubbles detaching from the bottom plate and rising until eventually they fully condense and dissolve. The movie captured the flow between bottom and top plates and was recorded at 500 frames per second and slowed down 20 times for display. The bottom plate superheat was about 10 K and the cavity separation was 0.6 mm.

Download Narezo Guzman et al. supplementary movie(Video)
Video 10.4 MB