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Microstrip antennas on 3D-printed magneto-dielectric substrates: fabrication and efficiency study

Published online by Cambridge University Press:  23 February 2023

Constantine Kakoyiannis*
Affiliation:
Department of Antennas & EM Modeling, IMST GmbH, Carl-Friedrich-Gauss-Str. 2, 47475 Kamp-Lintfort, Germany
Jakub Sorocki
Affiliation:
Institute of Electronics, AGH University of Science & Technology, 30 A. Mickiewicza Av., 30-059 Krakow, Poland
Ilona Piekarz
Affiliation:
Institute of Electronics, AGH University of Science & Technology, 30 A. Mickiewicza Av., 30-059 Krakow, Poland
Matthias Geissler
Affiliation:
Department of Antennas & EM Modeling, IMST GmbH, Carl-Friedrich-Gauss-Str. 2, 47475 Kamp-Lintfort, Germany
*
Author for correspondence: Constantine Kakoyiannis, E-mail: c.kakoyiannis@imst.de
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Abstract

Magneto-dielectric antennas (MDAs) provide small sizes, enhanced bandwidths, and frequency/polarization agility. We describe the fabrication and efficiency characterization at 0.4–0.8 GHz of five microstrip MDAs, whose gradually thicker substrates were 3D-printed using an off-the-shelf polylactic acid (PLA) filament doped with ferromagnetic particles. It was experimentally discovered that efficiency increases monotonically from 12% (−9.2 dB) to 37% (−4.3 dB) as substrate thickness goes from 1.6 to 4.3 mm; the rate is faster than expected for microstrip antennas. Numerical analysis indicated that the apparent magnetic loss tangent of the MD substrate experiences a threefold decrease as the 3D printer deposits more layers of iron-doped PLA. The MDAs exhibit radiation quality factors that are 3.7–7.2 times better than the dielectric counterparts. Moreover, a simple optimization of ground plane size could increase efficiency to 55% (−2.6 dB). The reduction in magnetic loss is attributed to a reduction in eddy current loss due to the separation of agglomerate iron particles. Therefore, despite the inherently lossy material used, the potential of 3D-printed MD substrates in providing acceptable antenna efficiencies is demonstrated together with unprecedented design freedom and fabrication flexibility.

Information

Type
Antenna Design, Modelling and Measurements
Copyright
© The Author(s), 2023. Published by Cambridge University Press in association with the European Microwave Association
Figure 0

Fig. 1. (a) General view of the 100% rectilinear printing path and inter-layer trace geometry used, (b) close-up on the top layer of the printed MD substrate.

Figure 1

Table 1. Measured thickness of 3D-printed MD substrates

Figure 2

Fig. 2. Five 3D-printed microstrip MDAs arranged in order of increasing thickness from left to right.

Figure 3

Fig. 3. Magnitude of free-space measured reflection coefficient at the input to each of the five prototype MDAs.

Figure 4

Fig. 4. Measured radiation pattern of AUT #5 at the center frequency of 638 MHz at two principle cut-planes: (a) E-plane and (b) H-plane.

Figure 5

Fig. 5. Measured ηrad according to the Q-factor method [24].

Figure 6

Fig. 6. Measured ηrad according to the modified IWC [25].

Figure 7

Table 2. Measured and numerical results from the five, prototype, 3D-printed MDAs

Figure 8

Table 3. Measured radiation quality factor of the five MDAs

Figure 9

Fig. 7. The model of the 4.25 mm-thick MD microstrip antenna that was built in the FDTD solver [35].

Figure 10

Table 4. Reverse-calculated permeability and aggregate losses of the five MD substrates (at tanδε = 0.011)

Figure 11

Table 5. Properties of the dielectric reference antennas

Figure 12

Fig. 8. A comparison of the rates at which efficiency increases with thicker substrates.

Figure 13

Fig. 9. Inset-fed MDA with Wgnd = 190 mm. Patch and substrate sizes remain fixed at 100 and 120 mm, respectively.

Figure 14

Fig. 10. Changes in radiated efficiency of the virtual MDA as a function of GND size (only GND changes size).

Figure 15

Fig. 11. Changes in maximum directivity and maximum gain of the MDA as a function of GND size (only GND changes size).

Figure 16

Fig. 12. A generic microstrip patch antenna placed inside a hemispherical Wheeler cap for the shielded part of the differential measurement.