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Effect of heat transfer through an interface on convective melting dynamics of phase change materials

Published online by Cambridge University Press:  10 July 2023

Berin Šeta
Affiliation:
Department of Civil and Mech. Engineering, Technical University of Denmark, Produktionstorvet, Lyngby, 2800, Denmark
Diana Dubert
Affiliation:
Universitat Rovira i Virgili, Tarragona, 43003, Spain
Josefa Gavalda
Affiliation:
Universitat Rovira i Virgili, Tarragona, 43003, Spain
Jaume Massons
Affiliation:
Universitat Rovira i Virgili, Tarragona, 43003, Spain
Mounir M. Bou-Ali
Affiliation:
Fluid Mechanics Group, Faculty of Engineering, Mondragon University, Loramendi 4, 20500 Mondragon, Spain
Xavier Ruiz
Affiliation:
Universitat Rovira i Virgili, Tarragona, 43003, Spain
Valentina Shevtsova*
Affiliation:
Fluid Mechanics Group, Faculty of Engineering, Mondragon University, Loramendi 4, 20500 Mondragon, Spain IKERBASQUE, Basque Foundation for Science, Bilbao, 48009 Spain
*
†Email address for correspondence: x.vshevtsova@mondragon.edu

Abstract

The presence of thermocapillary (Marangoni) convection in microgravity may help to enhance the heat transfer rate of phase change materials (PCMs) in space applications. We present a three-dimensional numerical investigation of the nonlinear dynamics of a melting PCM placed in a cylindrical container filled with n-octadecane and surrounded by passive air. The heat exchange between the PCM and ambient air is characterized in terms of the Biot number, when the air temperature has a linear profile. The effect of thermocapillary convection on heat transfer and the topology of the melting front is studied by varying the applied temperature difference between the circular supports and the heat transfer through the interface. The evolution of Marangoni convection during the PCM melting leads to the appearance of hydrothermal instabilities. A new mathematical approach for the nonlinear analysis of emerging hydrothermal waves (HTWs) is suggested. Being applied for the first time to the examination of PCMs, this procedure allows us to explore the nature of the coupling between HTWs and heat gain/loss through the interface, and how it changes over time. We observe a variety of dynamics, including standing and travelling waves, and determine their dominant and secondary azimuthal wavenumbers. Coexistence of multiple travelling waves with different wavenumbers, rotating in the same or opposite directions, is among the most fascinating observations.

Information

Type
JFM Papers
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. Sketches of (a) the geometry and (b) the thermal environment of a melting bridge. A cylindrical volume filled with n-octadecane (the PCM) is held at constant cold ($T_M$) and hot ($T_m+ \Delta T$) temperatures on opposite disks (where $T_m=299.65$ K is the melting temperature). The initial temperature of PCM inside the bridge is solidus temperature $T_s=298.25$ K. The linear temperature profile is set in ambient air.

Figure 1

Table 1. Thermophysical properties of the n-octadecane according to Madruga & Mendoza (2017a). Here, $\sigma _T=({\rm d}\sigma /{\rm d}T)_{T_{ref}}$ and $\alpha _l=\lambda _l/\rho _l c_{p,l}$. The subscripts $m$, $l$ and $s$ stand for the melt, liquid and solid, respectively.

Figure 2

Table 2. Results of the mesh convergence test for numerical simulations at $\Delta T=25$ K. The selected mesh is mesh 2; deviations in the melting time for 50 % and 99 % liquid fractions are calculated with respect to mesh 3.

Figure 3

Figure 2. Mesh convergence test. (a) Velocity at the interface. (b) Temperatures at the interface. The temperature scale is reduced to emphasize the difference. (c) Evolution of the liquid fraction with time. The inset presents a magnified view to illustrate the difference between the meshes as the system approaches complete melting. The selected mesh is in blue.

Figure 4

Figure 3. Heat transfer rate through the bottom, the top and the interface of the liquid bridge at $\Delta T=25$ K when (a) $Bi=0$ and (b) $Bi=3$. The insets illustrate the temporal evolution of the liquid fractions $f$ and $f_{b}$ obtained by two different approaches: direct numerical simulation and (3.2). Here, $Ma=3149.6\,\Delta T$.

Figure 5

Figure 4. Axial surface temperature profiles at selected times for $\Delta T=25$ K, $Bi=3$. The thick straight line represents the temperature in the ambient gas. The inset shows the comparison between the profiles for adiabatic (dashed line) and non-adiabatic (solid line) profiles.

Figure 6

Figure 5. (a) Mean heat transfer rate $Q_{mean}$ through the lower (hot) support at different stages of the melting process ($t_1= 400$ s and 2000 s) as a function of $\Delta T$ and the Biot number. The line-connected open symbols correspond to $t_1=400$ s, and the solid symbols without a guide line correspond to $t_1=2000$ s. (b) Decrease of the complete melting time with $\Delta T$ at different $Bi$. The relation between the Marangoni number and $\Delta T$ is $Ma=3149.6\,\Delta T$.

Figure 7

Figure 6. Topology of the melting front at different times for $Bi=0$ (white) and $Bi=3$ (green) at $\Delta T=25$ K and $\Delta T= 40$ K.

Figure 8

Figure 7. Evolution of the liquid fraction with time at different Biot numbers. The crosses indicate the beginning of the oscillatory regime: (a) $\Delta T=25$ K and (b) $\Delta T =40$ K.

Figure 9

Figure 8. Onset time of an oscillatory flow as a function of Biot number at different $\Delta T$.

Figure 10

Figure 9. Evolution of the main frequency during the melting process and beyond at $\Delta T=25$ K. Different colours are attributed to various Biot numbers. The insets illustrate the progress of the temperature oscillations.

Figure 11

Figure 10. Trajectories of the dynamic system at different time intervals when $Bi=0$ and $\Delta T=25$ K, illustrating: (a) SW $m=1$; (b) transition between dynamic states; and (c) developed TW with $m=2$. (d–f) Corresponding temperature patterns. The dark blue three-dimensional shapes illustrate the non-melted PCM.

Figure 12

Figure 11. (a–c) Trajectories of the dynamic system at different time intervals when $Bi=1$ and $\Delta T=25$ K: (a) HTW with growing amplitude; (b) developed TW with $m=2$; and (c) the final state with coexistence of two TWs with different $m$, where both waves travel in the clockwise direction. (d–f) Snapshots of temperature field at times corresponding to (a–c), where the dark blue three-dimensional shapes illustrate the non-melted PCM. (g–i) Details of the transition from uniform TW with $m=2$ to HTW with mixed modes: $m=1$ and $m=2$ with a smaller amplitude.

Figure 13

Figure 12. Fourier spectra in the time interval 2500–2900 s when $\Delta T=25$ K: (a) $Bi=0$, $f_1=0.046$ Hz, $f_2=2f_1$, $f_3=3f_1$; (b) $Bi=3$, $f_1=0.066$ Hz, $f_2=2f_1$, $f_3=3f_1$.

Figure 14

Figure 13. Evolution of the main frequency during the melting process and beyond, at $\Delta T=40$ K and various Biot numbers. The insets illustrate the evolution of of the temperature oscillations.

Figure 15

Figure 14. Trajectories of the dynamic system at different time intervals when $Bi=3$ and $\Delta T=40$ K. (a–c) Here, $t\le 1600$ s: formation of TW, developed TW with $m=2$ and flow pattern at $z=3$ mm illustrating TW rotating clockwise. (d–f) Here, the different stages of HTWs are shown at $t = 1800\ {\rm s}$: (d) birth of $m = 1$; (e) reverse of the rotation direction of the primary TW with $m = 2$ to counterclockwise; (f) birth of TW with $m = 3$ rotating clockwise. (g–i) Here, $t=2000$ s: coexistence of three TWs with $m=1$, $m=2$ and $m=3$.

Figure 16

Figure 15. Summary of nonlinear dynamics of melting bridge. Emergence of HTWs in time for $Bi=0$, 1, 2 and 3 for (a) $\Delta T=25$ K, and (b) $\Delta T=40$ K. TW stands for travelling wave, SW for standing wave, and the last digit indicates the oscillatory mode $m$. Shaded areas indicate phases of formation of TW2 waves, and arrows indicate time moments when wave changes the direction of rotation. Supplementary movie 2 ($Bi=1$, $\Delta T=40$) and supplementary movie 3 ($Bi=2$, $\Delta T=40$) are available by clicking on the shadow regions for the selected $Bi$.

Šeta et al. Supplementary Movie 1

The temporal evolution of the flow pattern and trajectories of the dynamic system in the phase plane at ΔT = 25K when Biot number, Bi = 1. A traveling wave with azimuthal wavenumber m=2 loses energy in favor of a traveling wave with m=1.
Download Šeta et al. Supplementary Movie 1(Video)
Video 9.7 MB

Šeta et al. Supplementary Movie 2

The temporal evolution of the flow pattern and trajectories of the dynamic system in the phase plane at ΔT = 40K when Biot number, Bi = 1. Interplay of traveling waves with azimuthal wavenumber m=1, 2 and 3.

Download Šeta et al. Supplementary Movie 2(Video)
Video 9 MB

Šeta et al. Supplementary Movie 3

The temporal evolution of the flow pattern and trajectories of the dynamic system in the phase plane at ΔT = 40K when Biot number, Bi = 2. Interplay of standing and traveling waves with azimuthal wavenumber m=1, 2 and 3.

Download Šeta et al. Supplementary Movie 3(Video)
Video 7.7 MB