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The microstructure length scale of strain rate sensitivity in ultrafine-grained aluminum

Published online by Cambridge University Press:  20 March 2015

Adam D. Kammers
Affiliation:
Department of Mechanical Engineering, The University of Michigan, Ann Arbor, Michigan 48109, USA
Jittraporn Wongsa-Ngam
Affiliation:
Department of Mechanical Engineering, Faculty of Engineering, King Mongkut's Institute of Technology Ladkrabang, Bangkok 10520, Thailand
Terence G. Langdon
Affiliation:
Departments of Aerospace & Mechanical Engineering and Materials Science, University of Southern California, Los Angeles, California 90089-1453, USA; and Materials Research Group, Faculty of Engineering and the Environment, University of Southampton, Southampton SO17 1BJ, UK
Samantha Daly*
Affiliation:
Department of Mechanical Engineering, The University of Michigan, Ann Arbor, Michigan 48109, USA; and Department of Materials Science & Engineering, The University of Michigan, Ann Arbor, Michigan 48109, USA
*
a)Address all correspondence to this author. e-mail: samdaly@umich.edu

Abstract

The mechanical properties of ultrafine-grained aluminum produced by equal-channel angular pressing (ECAP) are strongly influenced by strain rate. In this work, an experimental investigation of local strain rate sensitivity as it relates to microstructure was performed using a combination of scanning electron microscopy and digital image correlation. Uniaxial tension tests were carried out at 200 °C and strain rates alternating between 2.5 × 10−5 s−1 and 3.0 × 10−3 s−1. The results demonstrate that the heterogeneous microstructure generated by ECAP has a strong effect on the microstructure scale strain rate sensitivity. Deformation centered at grain boundaries separating regions of banded microstructure exhibits the greatest strain rate sensitivity. Strain rate sensitivity is limited in deformation occurring in regions of microstructure composed of ultrafine grains separated by low-angle grain boundaries. The tensile specimens all failed by shear bands at 200 °C and at room temperature they failed by necking with little plastic deformation apparent outside of the neck.

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Copyright © Materials Research Society 2015 
Figure 0

FIG. 1. Inverse pole figure map of the initial coarse-grained microstructure following annealing at 773 K for 1 h.

Figure 1

TABLE I. Microstructural characteristics for the four FOVs investigated.

Figure 2

FIG. 2. Inverse pole figure maps of the FOVs investigated in the 200 °C strain rate jump tension tests. These FOVs are composed of UFG regions, microstructure bands, and supergrains common in the ECAP-processed microstructure. Areas (a) S1-1 and (b) S2-1 are composed primarily of ultrafine grains, whereas (c) S3-1 is composed of microstructure bands and (d) S3-2 contains a large supergrain region and a large area of ultrafine grains.

Figure 3

FIG. 3. Macroscopic stress–strain curve calculated from load cell and grip displacement data, displaying differences in the strain rate sensitivity at room temperature and 200 °C. Work hardening is not apparent in the room temperature experiment with the exception of the initial load step. Work hardening is present in all low strain rate load steps of the 200 °C experiments except the last. Segments labeled “−5” and “−3” were loaded at 2.5 × 10−5 s−1 and 3 × 10−3 s−1, respectively.

Figure 4

FIG. 4. Post-test gage sections for (a) room temperature specimen and (b–d) 200 °C specimens: (b) S1-1, (c) S2-1, and (d) S3-1/2. The 200 °C gage sections (b), (c), and (d) show similar shear band formation and plastic deformation across the entire gage section, whereas the room temperature gage section has a narrow necked region and minimal surface deformation visible away from the neck. All the specimens were subjected to the same load profile. The black rectangles mark the locations of the FOVs. Note that the rectangles are approximately 500% larger than the actual FOV size.

Figure 5

FIG. 5. Surface deformation throughout loading of S2-1. Strain increments (2.5–5.0%), (7.5–10.0%), and (12.5–15.0%) were at a strain rate of 3 × 10−3 s−1. Strain increments (5.0–7.5%), (10.0–12.5%), and (15.0–17.5%) were at a strain rate of 2.5 × 10−5 s−1. Data presented in the DIC strain fields are from macroscopic incremental strains ranging from 2.5 to 12.5%.

Figure 6

TABLE II. Tabular data corresponding to the images in Fig. 5. Even in the incremental strain step from 2.5–5%, strain more favorably localized in area I suggesting that a shear band was already formed although it was not visible on the surface. After the shear band was visible to the eye, strain nearly exclusively localized there.

Figure 7

FIG. 6. Strain fields for S1-1 (200 °C). Rows (a) and (c) show the incremental strain fields for a strain rate of 3 × 10−3 s−1. Rows (b) and (d) show the incremental strain fields for a strain rate of 2.5 × 10−5 s−1. Image size: 2048 × 1768 pixels. Image resolution: 22.0 nm/pixel. DIC parameters 25 × 25 pixel subset size, 3 pixel step size.

Figure 8

FIG. 7. Strain fields for S2-1 (200 °C). Rows (a) and (c) show the incremental strain fields for a strain rate of 3 × 10−3 s−1. Rows (b) and (d) show the incremental strain fields for a strain rate of 2.5 × 10−5 s−1. Image size: 2048 × 1768 pixels. Image resolution: 22.7 nm/pixel. DIC parameters 25 × 25 pixel subset size, 3 pixel step size.

Figure 9

FIG. 8. Strain fields for S3-1 (200 °C). Rows (a) and (c) show the incremental strain fields for a strain rate of 3 × 10−3 s−1. Rows (b) and (d) show the incremental strain fields for a strain rate of 2.5 × 10−5 s−1. The black areas cover failed correlation resulting from the Pt markers. Image size: 2048 × 1768 pixels. Image resolution: 20.8 nm/pixel. DIC parameters 25 × 25 pixel subset size, 3 pixel step size.

Figure 10

FIG. 9. Strain fields for S3-2 (200 °C). Rows (a) and (c) show the incremental strain fields for a strain rate of 3 × 10−3 s−1. Rows (b) and (d) show the incremental strain fields for a strain rate of 2.5 × 10−5 s−1. The black areas cover failed correlation resulting from the Pt markers. Image size: 2048 × 1768 pixels. Image resolution: 20.8 nm/pixel. DIC parameters 25 × 25 pixel subset size, 3 pixel step size.

Figure 11

TABLE III. Mean of the absolute value of the change in strain that occurs when switching between strain rates. A “–” is marked in entries where strain rate sensitivity, defined as a decrease (increase) when moving from a low to high strain rate (high to low strain rate), was not observed in all strain rate changes. Strain rate sensitivity is most prominent at microstructure band boundaries, followed by HAGBs, LAGBs, and grain interiors.

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