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A SiGe-based fully-integrated 122-GHz FMCW radar sensor in an eWLB package

Published online by Cambridge University Press:  10 February 2017

Muhammad Furqan*
Affiliation:
Johannes Kepler University Linz, Altenberger Str. 69, 4040 Linz, Austria. Phone: +43 732 2468 6409
Faisal Ahmed
Affiliation:
Johannes Kepler University Linz, Altenberger Str. 69, 4040 Linz, Austria. Phone: +43 732 2468 6409
Reinhard Feger
Affiliation:
Johannes Kepler University Linz, Altenberger Str. 69, 4040 Linz, Austria. Phone: +43 732 2468 6409
Klaus Aufinger
Affiliation:
Infineon Technologies, Am Campeon, 85579 Neubiberg, Germany
Walter Hartner
Affiliation:
Infineon Technologies, Wernerwerk Str. 2, 93049 Regensburg, Germany
Andreas Stelzer
Affiliation:
Johannes Kepler University Linz, Altenberger Str. 69, 4040 Linz, Austria. Phone: +43 732 2468 6409
*
Corresponding author: M. Furqan Email: m.furqan@nthfs.jku.at
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Abstract

High-performance SiGe HBTs and advancements in packaging processes have enabled system-in-package (SiP) designs for millimeter-wave applications. This paper presents a 122-GHz bistatic frequency modulated continuous wave (FMCW) radar SiP. The intended applications for the SiP are short-range distance and angular position measurements as well as communication links between cooperative radar stations. The chip is realized in a 130-nm SiGe BiCMOS technology and is based on a fully differential frequency-multiplier chain with in phase quadrature phase receiver and a binary phase shift keying modulator in the transmit chain. On-wafer measurement results show a maximum transmit output power of 2.7 dBm and a receiver gain of 11 dB. The chip consumes a DC power of 570 mW at a supply voltage of 3.3 V. The fabricated chip is integrated in an embedded wafer level ball grid array (eWLB) package. Transmit/receive rhombic antenna arrays with eight elements are designed in two eWLB packages with and without backside metal, with a measured peak gain of 11 dBi. The transceiver chip size is 1.8 mm × 2 mm, while the package size is 12 mm × 6 mm, respectively. FMCW measurements have been conducted with a sweep bandwidth of up to 17 GHz and a measured range resolution of 1.5 cm has been demonstrated. 2D positions of multiple targets have been computed using two coherently linked radar stations.

Information

Type
Research Papers
Copyright
Copyright © Cambridge University Press and the European Microwave Association 2017 
Figure 0

Fig. 1. (a) Perspective view of 122-GHz TRX chip integrated in eWLB package with TX/RX antenna in RDL1 and secondary backside metal in RDL2. (b) Chip-to-package transition in the eWLB package. (c) Block level diagram of the 122-GHz radar sensor showing the chip, SiP, and PCB.

Figure 1

Fig. 2. (a) Simplified schematic of the active balun and buffer capable of working with 4 GHz or 20 GHz LO input signal. (b) Simulated amplitude/phase imbalance and VSWR. (c) POUT versus PIN curves showing a 1-dB output compression point of −1 and 2.8 dBm at 4 and 20 GHz, respectively. (d) Simplified schematic of the ×5 frequency multiplier and buffer for an input frequency of 4 GHz. (e) Simulated output power of the third, fifth, and seventh harmonic of the ×5 multiplier circuit, at an input power of 0 dBm. (f) POUT versus PIN (5th harmonic) curves when the input LO signal is 4 and 20 GHz.

Figure 2

Fig. 3. (a) Simplified schematic of the 40-GHz frequency doubler and active balun. (b) Simulated output power of the second and fourth harmonic, at an input power of 0 dBm. (c) POUT versus PIN curve at input LO signal of 20 GHz. (d) Simplified schematic of the 120-GHz frequency tripler with cascade-based buffer amplifier. (e) Simulated output power of the third, fifth, and seventh harmonic, at an input power of 0 dBm. (f) POUT versus PIN curve at input LO signal of 40 GHz.

Figure 3

Fig. 4. Simplified schematic of (a) 120-GHz Gilbert-cell-based differential BPSK modulator. (b) 120-GHz Gilbert-cell-based fully differential down-conversion mixer with emitter followers. (c) 120-GHz fully-differential cascade-based low-noise amplifier.

Figure 4

Fig. 5. AiP simulations in CST Microwave Studio. (a) Perspective view of the eWLB package showing the AiP with the backside metal and the 3D far-field simulation results. (b) Simulated input reflection coefficient of the AiP with uniform and tapered lines. It can be seen that the tapering considerably improves the return loss of the antenna.

Figure 5

Fig. 6. From chip to system. (a) The 122-GHz transceiver chip with building blocks indicated. Size: 1800μm × 2006μm. (b) The bottom side of the fabricated 122-GHz eWLB package, showing the transceiver chip, the RX/TX antennas on the RDL and the BGA. Size: 12 mm × 8 mm. (c) The 122-GHz package soldered on a low-cost PCB connected to the FPGA-based baseband board with high-performance analog IF processing chain (referred to as the Radar Book (http://www.inras.at/en/products/radarbook.html)).

Figure 6

Fig. 7. Block diagram of the measurement setup inside an anechoic chamber. The setup is used for measuring EIRP and the receiver gain, from which antenna gain is calculated. The blue lines and the red lines indicate measurements when the SiP is in receive-only mode and transmit-only mode, respectively. The black lines are used for both transmit and receive measurements.

Figure 7

Fig. 8. (a) Measured H-plane and (b) E-plane radiation pattern of the AiP with and without backside metal at a frequency of 122 GHz. (c) Measured cross-polarization level of the AiP with and without backside metal. (d) Measured on-chip output power, EIRP (with and without backside metal) and receiver gain (including receive antenna).

Figure 8

Table 1. Performance comparison of D-band radar sensors.

Figure 9

Fig. 9. Measured IF amplitude spectrum with a single static corner reflector using a Hann window. (a) Comparison of measured IF amplitude spectrum for sweep bandwidths of 12, 14 and 17 GHz. (b) Zoomed-out amplitude spectrum of the target with a 17 GHz sweep bandwidth showing a 3-dB width of 1.5 cm, to demonstrate the achieved resolution.

Figure 10

Fig. 10. (a) Static multi-target setup in an anechoic chamber consisting of a metallic pole (target 1) and two corner reflectors (targets 2 and 3). Measurements are taken using two synchronized radars placed 20 cm apart. Radar 1 is working in a classical FMCW configuration with no modulation, while radar 2 utilizes an identical chirp with a BPSK-modulated signal at a bit-rate of 104 kbps. (b) Measured IF spectrum of the radar 2. The modulated carrier is seen at a frequency of 52 kHz. Peaks representing 1′, 2′, and 3′ are the target signals from radar 1 TX, whereas peaks indicated by 1, 2, and 3 are the target signals from the modulated chirps (radar 2 TX). (c) Calculated 2D position of the three targets by using the measured IF spectra.