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Spreading and splashing of drops impacting rough substrates

Published online by Cambridge University Press:  30 April 2021

P. García-Geijo
Affiliation:
Área de Mecánica de Fluidos, Departamento de Ingeniería Aeroespacial y Mecánica de Fluidos, Universidad de Sevilla, Avenida de los Descubrimientos s/n, 41092 Sevilla, Spain
E. S. Quintero
Affiliation:
Área de Mecánica de Fluidos, Departamento de Ingeniería Aeroespacial y Mecánica de Fluidos, Universidad de Sevilla, Avenida de los Descubrimientos s/n, 41092 Sevilla, Spain
G. Riboux
Affiliation:
Área de Mecánica de Fluidos, Departamento de Ingeniería Aeroespacial y Mecánica de Fluidos, Universidad de Sevilla, Avenida de los Descubrimientos s/n, 41092 Sevilla, Spain
J. M. Gordillo*
Affiliation:
Área de Mecánica de Fluidos, Departamento de Ingeniería Aeroespacial y Mecánica de Fluidos, Universidad de Sevilla, Avenida de los Descubrimientos s/n, 41092 Sevilla, Spain
*
†Email address for correspondence: jgordill@us.es

Abstract

Here, we present experimental results of water and ethanol drops of radii $R$, density $\rho$ and interfacial tension coefficient $\sigma$, impacting with a velocity $V$ over different types of sandpapers containing particles of characteristic diameter $\varepsilon$ embedded in their surfaces. It is shown that the transition from spreading to splashing at normal atmospheric conditions can be classified depending on the value of the parameter $\varepsilon /H_t\simeq We_\varepsilon =We(\varepsilon /R)$, with $We=\rho V^2 R/\sigma$ the Weber number and $H_t$ indicating the initial thickness of the thin film – the lamella – which is ejected along the substrate once the drop touches the solid. When $We_\varepsilon \lesssim 1$ and the liquid wets the substrate, the critical value of the Weber number above which the drop splashes, $We_c$, can be predicted using the results in Gordillo & Riboux (J. Fluid Mech., vol. 871, 2019, R3) once the angle the advancing rim forms with the substrate, $\alpha$, is expressed as a decreasing function of the static advancing contact angle. The calculated values of $We_c$ for the case of water drops impacting over rough substrates are smaller than the corresponding ones for smooth substrates, in agreement with experimental observations. Moreover, if the liquid does not wet the substrate, it is also shown that the splash velocity can be predicted using the theory for superhydrophobic substrates in Quintero, Riboux & Gordillo (J. Fluid Mech., vol. 870, 2019, 175–188). For those cases in which $We_\varepsilon \gtrsim 1$ and the liquid wets the substrate, we demonstrate that the critical Weber number for splashing decreases with $\varepsilon$ as $We_c\propto (R\cos \theta _0 /\varepsilon )^{3/5}$, with $\theta _0$ the value of the Young contact angle.

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JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. Sketch of the experimental set-up used to record the side views of the falling drops (A) and also the views from the top of the spreading or splashing processes (B). The set-up consists of a glass slide Knittel $76\times 26$ mm (a) to which a portion of sandpaper is fixed thanks to double-sided scotch film. The sample is removed and replaced after each experiment. The glass slide is placed at a constant height over a vertical travel L200 Thorlabs Lab Jack (b) which is rigidly fixed to a non-vibrating table Photon Control (c). Drops are produced quasi-statically injecting either water or ethanol through a Biolin Scientific C209-22 metallic needle of outer diameter $\sim$0.7 mm ($d$) by means of a 1 ml threaded plunger glass syringe Hamilton model 81 441 ($e$). The height of the injection needle and, hence, the drop impact velocity $V$, can be changed by means of Standard Thorlabs rails ($\,f$). Experimental images are recorded using two different high-speed cameras. A Phantom camera V7.3, which is not shown in the sketch, is coupled with an objective Edmund Industrial Optics $4\times$ pointing in the direction of a light source Schott KL2500 LCD ($g$), aligned with the $x$ axis of the sketch; a light diffuser Thorlabs DG100x100 ($h$) is used to improve the quality of the images obtained. The images recorded in this way are of the type shown in ($A$). A second camera Phantom V710 with a Sigma 105 mm DG Macro objective ($i$) records the type of images depicted in ($B$). It is mounted in a tripod Manfrotto Model #028 ($\,j$), used to either rotate the camera around the $x$ direction or to move the camera along the $z$ axis in the sketch. The images recorded using this second camera are illuminated thanks to a second light source, emitted by a Schott KL2500 LCD ($k$) which passes through a Thorlabs diffuser DG100x100 ($l$), placed in the plane ($x$–$z$).

Figure 1

Figure 2. (a) Sketch showing two of the different parameters used in this study in order to characterize the surface roughness: the grit size, $\varepsilon$, and the arithmetical mean roughness, $R_a$. The grit size is provided by the manufacturer since it represents the characteristic diameter of the particles used in the fabrication process, whereas $R_a$ depends on the surface topography. The value of $R_a$ is determined using profilometers or microscopes and it is defined as the average value of the height of each point with respect to the arithmetical mean of the surface elevation throughout the sample length (Gadelmawla et al.2002). The peaks, placed above the mean plane, are represented in dark grey, whereas the absolute values of the ordinates of the points located below the mean plane, are depicted in blue. (b) Two- and three-dimensional views of the surface topography corresponding to a sample of P2400 SC sandpaper – see table 1 – obtained by means of the software SensoMAP Premium 7.4.8114 from the analysis of the images obtained with a laser scanning confocal microscope.

Figure 2

Table 1. In this experimental study, two different types of liquids, water and ethanol, have been employed. The radii of the drops do not vary much for each of the two liquids used and, consequently, in this contribution we will take the constant values $R=1.44$ mm for water drops and $R=1.05$ mm for ethanol drops. Using these values of $R$ and of the standard material properties for water and ethanol at 25 $^{\circ }$C, the values of the Ohnesorge number defined in (2.4a–d) are constant for each of the two liquids and equal to $Oh=3.1\times 10^{-3}$ for the case of water and $Oh=7.3\times 10^{-3}$ for the case of ethanol. However, the value of the Weber number, $We$, defined in (2.4a–d) is varied within the ranges indicated in the table. The roughnesses of the two types of sandpapers employed here are classified using the grit size, following the FEPA/ISO designation for SC sandpapers and the surface colour for AO sandpapers. The given values of $\varepsilon$ and those of $R_a$ calculated using (2.1) are provided in the table, as well as the values of the roughness ratio $f$ and of the dimensionless parameter measuring the slope of the corrugations, $S_{dq}$, defined in (2.2). For the case of water drops and for each of the two types of sandpapers used, the table includes the values of the macroscopic static contact angle $\theta$, which is measured from high resolution images taken at the scale of the drop, which is much larger than the grit size. For the case of water drops, the values of the Young angle $\theta _0$, of the advancing $\theta _{adv}$ and of the receding $\theta _{rec}$ contact angles are also provided in the table. The values of $\theta _0$ are calculated using the measured values of $\theta$, as illustrated in figure 3. The values of $\theta _{adv}$ and $\theta _{rec}$ are measured from high resolution images taken at the instant when drops placed over inclined substrates start sliding at the critical inclination angle (Extrand & Kumagai 1995). For the case of ethanol drops, $\theta \simeq \theta _{adv}\simeq \theta _{rec}\simeq 0$. For the case of the SC P220 our experiments reveal that, indeed, there exists two different possible values of the macroscopic contact angle $\theta$ which, consistently, correspond to almost the same value of the Young angle $\theta _0$.

Figure 3

Figure 3. (a) Value of the roughness factor $f$ as a function of the measured mean roughness, $R_a$, for the different types of sandpapers in table 1 with $R_{a} <10$$\mathrm {\mu }$m. (b) Figure adapted from Quéré (2008): the relationship between the cosine of the macroscopic contact angle, $\theta$, and the Young angle, $\theta _0$, can be calculated using the results in [1] of Quéré (2008), obtained analysing the experimental data in Onda et al. (1996) and Shibuichi et al. (1996), represented with open circles. This figure includes the curves corresponding to the case in which the drop rests on the substrate in the Wenzel regime for two different values of $f$, whereas the horizontal lines illustrate how $\theta _0$ is calculated using the measured values of $\theta$.

Figure 4

Figure 4. (a) Sketch showing the definitions of the initial thickness of the lamella, $H_t$, as well as the initial velocity of the rim, $V_t$. The type of splash crucially depends on whether $We_\varepsilon <1$ namely, $H_t>\varepsilon$ (b) or $We_\varepsilon >1$ namely, $H_t<\varepsilon$ (c), see (2.6).

Figure 5

Figure 5. Experimental images showing the impact of ethanol drops over SC sandpapers at the same dimensionless time, $t=T\,V/R = 0.6 \pm 0.1$ for different values of the parameters $We$ and $\epsilon$ defined in (2.4a–d). The first row, highlighted in black, corresponds to the case of a smooth glass substrate whereas the rest of the cases correspond to SC sandpapers. The value of $We_\varepsilon$ defined in (2.6), which measures the ratio between the grit size $\varepsilon$ and the thickness of the lamella $H_{t}$ – see figure 4 and (2.5a,b) – is indicated in each of the images. For a given value of $\epsilon$, there exists a value of the Weber number, $We_c$, to be termed in what follows the critical Weber number for splashing, above which the drop splashes. The splash cases are highlighted in pink. The splash transition can also be triggered increasing $\epsilon$ for a given $We$.

Figure 6

Figure 6. Experimental images showing the impact of water drops over SC sandpapers at the same dimensionless time, $t=T\,V/R = 0.6 \pm 0.1$ for different values of the parameters $We$ and $\epsilon$ defined in (2.4a–d). The first row, highlighted in black, corresponds to the case of a smooth glass substrate, the second row, highlighted in blue, corresponds to experiments done with a SH coating (Quintero et al.2019) whereas the rest of the cases correspond to SC sandpapers. The splash cases are highlighted in pink. The splash transition can also be triggered increasing $\epsilon$ for a given $We$.

Figure 7

Figure 7. Experimental images showing the impact of water drops over AO sandpapers at the same dimensionless time, $t=T\,V/R = 0.6 \pm 0.1$ for different values of the parameters $We$ and $\epsilon$ defined in (2.4a–d). The first row, highlighted in black, corresponds to the case of a smooth glass substrate, whereas the rest of cases correspond to AO sandpapers. The splash cases are highlighted in pink. The value of the critical Weber number for splashing is much larger for the case of smooth substrates.

Figure 8

Figure 8. Experiments showing the spreading of a water drop (a) and of an ethanol drop (b) for practically the same value of the Weber number $We=123\pm 3$, over SC sandpapers with $\epsilon =6.3\times 10^{-3}$, $We_{\varepsilon }=0.8$ (a) and $\epsilon =8.7\times 10^{-3}$, $We_{\varepsilon }=1.1$ (b). Whereas it is observed that the edge of the lamella is not in contact with the solid for the case of water, the rim wets the substrate for the case of ethanol.

Figure 9

Figure 9. Experiments showing the spreading of water drops over SC substrates for $We=80\pm 3$ and different values of $\epsilon$ (top row) and over AO substrates for $We=97\pm 2$ and different values of $\epsilon$ (bottom row). In all the cases considered, $We_\varepsilon \lesssim 1$ and, except for the case corresponding to the AO sandpaper with $\epsilon =0.7\times 10^{-3}$, for which the critical Weber number for splashing is larger than for the rest of the values of $\epsilon$ in figure 7, the rim does not wet the substrate.

Figure 10

Figure 10. Air pockets are entrapped at the surface corrugations after the impact of a water drop over the SH substrate, highlighted in blue. Likewise, air bubbles are entrapped for the case of the impact of water drops over rough substrates with different values of $\epsilon$. In all cases shown, $We=221\pm 4$, which is above the critical value for splashing.

Figure 11

Figure 11. Air pockets are not entrapped at the surface corrugations after the impact of ethanol drops over substrates with different values of $\epsilon$ because, in this case, the liquid wets the solid. In the cases shown, $We=216\pm 3$, which is above the critical value for splashing.

Figure 12

Figure 12. Spreading of ethanol drops over SC sandpapers for $We=66\pm 2$, a value below the critical Weber number for splashing, for the values of $\epsilon$ indicated in each of the rows. No air bubbles are entrapped between the solid and the liquid. The rim limiting the expanding liquid sheet increases monotonically with time. The blue line represents the solution of the system (3.1) in the partially wetting case, with $\gamma =1/2$ and $\beta =0$ and for which the rim pins the substrate at the maximum spreading radius at the short time scales of the figure. For much larger time scales the ethanol drop tends to wet the rough substrate, this capillary process not being of interest here. The horizontal line indicates the location of the drop impact point.

Figure 13

Figure 13. Spreading of water drops impacting over SC sandpapers for $We=65\pm 5$, a value below the critical Weber number for splashing, for the values of $\epsilon$ indicated in each of the rows. The rim limiting the expanding liquid sheet first reaches a maximum and then retracts. The blue line represents the solution of the system (3.1) in the SH limit, with $\gamma =1$ and $\beta =1$. Equations (3.4a,b) are used to describe the rim retraction process once the drop reaches the maximum spreading radius. The horizontal line serves to indicate the location of the impact point.

Figure 14

Figure 14. Sketch showing the different variables used in § 3. The flow is divided into three different parts: the drop, where pressure gradients cannot be neglected and which extends along the spatio-temporal region $0\leq r \leq \sqrt {3t}$; the lamella, where pressure gradients can be neglected and which extends along the spatio-temporal region $\sqrt {3t}\leq r \leq s(t)$, and the rim. The rim radial position, thickness and velocity are indicated, respectively, by $s(t)$, $b(t)$ and $v(t)$ whereas $u(r,t)$ stands for the averaged radial velocity within the lamella and $h(r,t)$ represents its thickness.

Figure 15

Figure 15. Spreading of water drops impacting over AO sandpapers for $We=96\pm 4$, a value below the critical Weber number for splashing, for the values of $\epsilon$ indicated in each of the rows. The blue line represents the solution of the system (3.1) for $\gamma =1$ and $\beta =1$. Equations (3.4a,b) are used to describe the rim retraction process once the drop reaches the maximum spreading radius, but only for $\epsilon =0.2\times 10^{-3}$ and $\epsilon =20.0\times 10^{-3}$ because the rim pins to the substrate once the maximum radius is reached for the case $\epsilon =0.7\times 10^{-3}$. The horizontal line serves to indicate the location of the impact point.

Figure 16

Figure 16. (a) Time evolution of the ratio $t_c/t_h$ defined in (3.7) calculated solving (3.1) and (3.2) for $\gamma =1$, $\beta =1$, $\lambda =1$ and different values of the Weber number for $Oh=3.1\times 10^{-3}$. Notice that the ratio $t_c/t_h$ is below the threshold value $0.1$ only for values of the Weber number $We\gtrsim 125$. (b) Dependence of the value of the critical Weber number, $We_c$ on $Oh$ for $\lambda =1$.

Figure 17

Figure 17. The measured velocity at which the lamella is initially ejected is in good agreement with the predicted value, $V_t/V\simeq \sqrt {3}/2\, We^{1/3}$, given in (2.5a,b), for the AO and SC substrates in table 1. The values accompanying each of the symbols in the legend – a triangle for glass, circles for SC sandpapers and squares for AO sandpapers – indicate $10^3\times \epsilon$.

Figure 18

Figure 18. (a) Sketch illustrating one of the main ideas behind the model developed to predict the splash transition for $We_\varepsilon \gtrsim 1$: we assume that the liquid flows along channels of characteristic width $\varepsilon$ and that splashing occurs when the velocity $V_t$ – see figure 17 – of a jet with a characteristic thickness $\sim \varepsilon$ is larger than both the Taylor–Culick velocity (3.8) and the wetting velocity $V_w$ given in (3.9). Here, both the Taylor–Culick velocity and the wetting velocity given in (3.9) are calculated with the simplifying hypothesis that the liquid flows along cylinders with a diameter $\varepsilon$, and so similar ideas to those in Quéré (1997) can be used to calculate $V_w$. Panel (b) illustrates that no splash will occur if the liquid velocity $V_t$ – see figure 17 – is smaller than the wetting velocity, $V_t. Panel (c) illustrates a case in which splash occurs because the liquid velocity $V_t$ is larger than the wetting velocity, $V_t>V_w$.

Figure 19

Figure 19. (a) For the case of wetting substrates and ${We}_\varepsilon \lesssim 1$, the values of the critical Weber number have been calculated using (3.5) and (3.12) with $Oh=7.3\times 10^{-3}$ (ethanol) and $Oh=3.1\times 10^{-3}$ (water) whereas, for the case of water drops and non-wetting substrates, the value of the critical Weber number has been calculated using (3.7) with $t_c/t_h=0.1$, $\lambda =1$ and $Oh=3.1\times 10^{-3}$. The values of $We_c$ for ${We}_\varepsilon \gtrsim 1$ have been calculated using the second equation in (3.11a,b) with the value of the free constant adjusted to $K_w=5$ and using the values of the Young contact angle $\theta _0$ given in table 2. The experimental data points in Range & Feuillebois (1998), Tang et al. (2017) and Aboud, Wood & Kietzig (2020) have been included in the figure once (2.1) has been used to express $R_a$ as a function of $\varepsilon$. Here, [1] Range & Feuillebois (1998), [2] Hao (2017) and [3] Tang et al. (2017); the experimental data in [4] Aboud et al. (2020) for $We_\varepsilon \gtrsim 0.5$ are also included here because figures 6 and 7 show that the rough-induced transition to splashing for the case of water takes place for values of $We_\varepsilon$ slightly smaller than 1. The values of $\theta _{adv}$, needed to calculate the value of $\alpha$ in (3.5), (3.6) and (3.12), are provided in either the original references or in tables 1 and 2. The experimental values of the critical Weber number for splashing, corresponding to the condition $We_\varepsilon \gtrsim 1$, have been represented in (b) as a function of $\epsilon$ and in (c) as a function of $\epsilon /\cos \theta _0$. Panel (c) shows that the experimental data follow the prediction in (3.11a,b), $We_c\propto (\epsilon /\cos \theta _0)^{-3/5}$. The black symbols in (a–c) indicate additional experiments carried out here using mixtures of water and ethanol for different values of the ethanol mass fraction (in $\%$). The material properties of the mixtures as well as the corresponding values of the contact angles are indicated in table 2. The acronym WE followed by a number indicates the proportion of ethanol in the water–ethanol mixture.

Figure 20

Table 2. Values of the contact angle $\theta$, of the Young contact angle $\theta _0$ and of the advancing contact angle $\theta _{adv}$ for drops of different liquids over different types of substrates. The values of $\theta _0$ have been calculated using the measured values of $\theta$ taking $f=3$ in figure 3. With the purpose of comparing our predictions with the measured splash velocities reported by Range & Feuillebois (1998), Tang et al. (2017) and Hao (2017), the values of the advancing contact angles for stainless steel, glass and Plexiglas substrates, which can be either smooth or roughened using the type of sandpaper indicated in parenthesis, are also given in the table. The values of the static advancing contact angle for the liquids used in Riboux & Gordillo (2014) and Palacios et al. (2013) are also provided here. The material properties corresponding to the different water–ethanol (WE) mixtures used here and characterized by the ethanol mass fraction, are the following (de Goede et al.2021): (i) $5\,\%$ of ethanol, $\rho =989.0$ kg m$^{-3}$, $\sigma =56.4$ mN m$^{-1}$, $\mu =1.23\times 10^{-3}$ Pa s, (ii) $20\,\%$ of ethanol: $\rho =968.7$ kg m$^{-3}$, $\sigma =38.0$ mN m$^{-1}$, $\mu =2.14\times 10^{-3}$ Pa s, (iii) $60\,\%$ of ethanol, $\rho =891.1$ kg m$^{-3}$, $\sigma =26.2$ mN m$^{-1}$, $\mu =2.55\times 10^{-3}$ Pa s.

Figure 21

Figure 20. (a) Analysis of the cases for which the liquid wets the substrate and $We_\varepsilon <1$: comparison between the measured splash velocity $V_{exp}$ and the calculated value $V_{th}$ using (3.5) and (3.12), $\alpha =62.5\,^\circ -9\,^\circ [\theta _{adv}/90\,^\circ ]$ with $\theta _{adv}$ given in tables 1 and 2 or in the original references. A total of 68 experimental data points for different liquids, drop sizes and values of the Ohnesorge number varying within the range $2.3\times 10^{-3} < Oh < 1.87\times 10^{-2}$ are represented in this figure. Experiments taken from the present experimental study and from [1] de Goede et al. (2021) for the case of glass substrates, [2] Palacios et al. (2013), [3] Riboux & Gordillo (2014), [4] Range & Feuillebois (1998), [5] Tang et al. (2017), [6] Hao (2017), [7] Aboud et al. (2020). This figure also contains the experimental data corresponding to the case of water drops with $Oh=3.1\times 10^{-3}$ falling over parafilm and Plexiglas substrates depicted in (c,d). The splash velocities for the squared blue triangle, which corresponds to the case of parafilm and the pink triangle corresponding to the case of smooth Plexiglas, located at the left of the light pink circle representing the original data in Range & Feuillebois (1998), are smaller than for the case of glass substrates. The reason for this behaviour is that the values of $\theta _{adv}$ for parafilm and Plexiglas are larger than for the case of smooth glass substrates (see table 2) and, in agreement with the predictions in (3.5) and (3.12), the values of the splash threshold velocities are smaller than the one corresponding to the case of a smooth glass substrate. (b) Comparison between the measured splash velocity $V_{exp}$ and the value $V_{th}$ calculated from (3.1), (3.2) and (3.7) with $\lambda =1$ for the case of water drops impacting over SH substrates. This figure displays a total of 20 experimental data points, including the experiments in figure 19, the additional experiments corresponding to roughened Plexiglas substrates also obtained here as well as those in [4] Range & Feuillebois (1998), [5] Tang et al. (2017), [6] Hao (2017). The value of the Ohnesorge number varies within the range $2.65\times 10^{-3} < Oh < 3.5\times 10^{-3}$. Panels (c,d), which show the impact of water drops with $Oh=3.1\times 10^{-3}$ over parafilm (c) and Plexiglas (d), illustrate the importance of the spatial and the temporal resolution in order to correctly measure the splash velocity. The main images in (c,d) have been recorded at 13 333 f.p.s. and possess a spatial resolution of $\sim$30 $\mathrm {\mu }$m pixel$^{-1}$, whereas the insets have been recorded at 156 321 f.p.s. with a spatial resolution of $\sim$5.5 $\mathrm {\mu }$m pixel$^{-1}$. Whereas no splash is observed in the main images with lower spatial and temporal resolutions, the insets show that the main drop does in fact disintegrate into smaller pieces.

Figure 22

Figure 21. Comparison between our experimental data – black symbols – for the cases of water (a) and ethanol (b) with the correlations proposed by Range & Feuillebois (1998) and Tang et al. (2017), see table 3. The meaning of the different types of lines depicted in these plots is indicated in table 3: dashed lines are used to represent the correlations using the original values of the free constants whereas the continuous lines are used to represent the predictions using the values of the constants that best fit to our data. Blue/pink lines are used to plot the correlations proposed by Range & Feuillebois (1998) and Tang et al. (2017), respectively.

Figure 23

Figure 22. First row: experimental images corresponding to the SC P1000 sandpaper, with $\varepsilon =18$$\mathrm {\mu }$m, recorded at 100 000 f.p.s. with a spatial resolution of 5.7 $\mathrm {\mu }$m pixel$^{-1}$. The images shown correspond to the instant $t=T\,V/R=0.4\pm 0.05$. Second row: experimental images corresponding to the SC P220 sandpaper, with $\varepsilon =68$$\mathrm {\mu }$m, recorded at 60 000 f.p.s. with a spatial resolution of 5.7 $\mathrm {\mu }$m pixel$^{-1}$. The images shown correspond to the instant $t=T\,V/R=0.6\pm 0.06$. The values of $We_\varepsilon$ are indicated at each of the images and the scale bar in each of the images represents $4\varepsilon$.

Figure 24

Table 3. Correlations provided by Range & Feuillebois (1998) and Tang et al. (2017). The values of the fitting constants for water and ethanol are either those given by the authors, or those found by a least-square fitting to our own data. Notice that Range & Feuillebois (1998) and Tang et al. (2017) define $We$ and $Oh$ using the diameter of the droplet and so $We'_c=2\,We_c$ and $Oh'=1/\sqrt {2}\,Oh$.