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Criticality mitigation in a quasi-constant coupling position independent resonant IPT network

Published online by Cambridge University Press:  08 June 2018

Alex Pacini*
Affiliation:
Department of Electrical, Electronic and Information Engineering ‘Guglielmo Marconi’ (DEI) of the University of Bologna, Bologna, Italy
Franco Mastri
Affiliation:
Department of Electrical, Electronic and Information Engineering ‘Guglielmo Marconi’ (DEI) of the University of Bologna, Bologna, Italy
Diego Masotti
Affiliation:
Department of Electrical, Electronic and Information Engineering ‘Guglielmo Marconi’ (DEI) of the University of Bologna, Bologna, Italy
Alessandra Costanzo
Affiliation:
Department of Electrical, Electronic and Information Engineering ‘Guglielmo Marconi’ (DEI) of the University of Bologna, Bologna, Italy
*
Author for correspondence: Alex Pacini, E-mail: alex.pacini@studio.unibo.it
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Abstract

This paper discusses some significant design issues that are faced in resonant inductive system for wireless power transfer ‘on the move’. The targeted system adopts a single AC source to power a sequence of transmitting (Tx) coils, placed along the Rx path, whose geometry is optimized to minimize the variations of coupling for every possible Rx position. To retain a constant coupling coefficient, two nearby Tx coils are series-connected and simultaneously activated, establishing a path without any theoretical bound on its length, by a suitable switching network. This work analyzes the effects of asynchronous switching times, which are rigorously accounted for and minimized by a proper design of the compensating circuit elements, minimizing both the voltage spikes and the over currents on the coils, while keeping the system at resonance. A prototype operating at 6.78 MHz is built and experimental validations are carried out to verify the feasibility of a constant coupling link without experiencing the mentioned effects, but the adopted procedure is general and independent on its size or frequency.

Information

Type
Research Papers
Copyright
Copyright © Cambridge University Press and the European Microwave Association 2018 
Figure 0

Fig. 1. Sketch of a wireless powered mover, with a sequence of transmitters and one receiver; only two transmitters are active at a time. P1, P2 (on TX2, covered by the RX), P3 are the WPT-link ports; d is the Tx-to-Rx distance; h, l1, and l2 are the Tx-coil geometrical parameters; g is the distance between the Tx-coils; lRX is the Rx coil length; m is the Rx-to-Tx displacement. Dimensions of the designed and measured prototype (mm): l1 = 20, l2 = 30, h = 40, d = 10, lRX = 28.5, g = 3.5.

Figure 1

Fig. 2. (a) Outline of the movement, (b) equivalent 2-port of the moving link with two Tx coils in series.

Figure 2

Fig. 3. Equivalent circuit of the modular WPT link: two subsequent couples of the Tx coil are shown with the Rx located between the first two Tx coils, see Fig. 2(a) (I). The current path is outlined.

Figure 3

Fig. 4. Circuit representation of the modular WPT link when the Rx coil is located between the second and the third Tx coils: the associated current path is outlined.

Figure 4

Fig. 5. Intermediate state required to maintain current continuity (‘State A’). The switches SWU2, SWS3, SWD4 are closed, before SWU1, SWS1, SWD3 are opened. Two potentially critical closed loops are created.

Figure 5

Fig. 6. Temporary states due to the non-synchronous commutation of the switches, the switch SWU2 gets closed before SWS3 or SWD4 (‘State B’).

Figure 6

Fig. 7. Temporary states due to the non-synchronous commutation of the switches, the switch SWD3 gets open before SWU1 and SWS1 (‘State C’).

Figure 7

Fig. 8. Magnitude of I1 and I2 when the system is in states A, B, and C. In state A the magnitude of I3 is equal to the magnitude of I1.

Figure 8

Fig. 9. System to be measured: (a), a top view of the system and (b), the complete set-up to be measured.

Figure 9

Fig. 10. (a), (b), (b), elements of the measured impedance matrix of the coupled inductors, indexes 1 and 2 correspond to the Tx and Rx port, respectively, (d) generalized coupling coefficient (11), (e) efficiency (12) and (f) output voltage (with Vin = 1V). Each line, partly transparent to express a density, corresponds to a different Rx position: 130 positions with 1 mm step are considered, from the Rx aligned with the first Tx, to the Rx aligned with the fifth Tx. In (a)–(d) the compensating capacitors have been shorted.

Figure 10

Fig. 11. Simulated layout of State A (equivalent to Fig. 4) with line stray inductances (LL = 20 nH), switch stray capacitances (CSW = 200 pF) and loss resistances (RSW = 100 m Ω). The Rx is not shown but is included in the simulation as ideal. The other intermediate states are obtained by the proper selection of the switches.

Figure 11

Fig. 12. Measured (solid lines) and simulated (AC analysis, dashed lines) efficiency with the system in state A, B, and C.