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A local collision-free motion planning strategy for hyper-redundant manipulators based on dynamic safety envelopes

Published online by Cambridge University Press:  12 September 2024

Renjie Ju
Affiliation:
College of Information Science and Technology, Beijing University of Chemical Technology, Beijing, China
Dong Zhang
Affiliation:
College of Information Science and Technology, Beijing University of Chemical Technology, Beijing, China
Yan Gai
Affiliation:
College of Information Science and Technology, Beijing University of Chemical Technology, Beijing, China
Zhengcai Cao*
Affiliation:
State Key Laboratory of Robotics and Systems, Harbin Institute of Technology, Harbin, China
*
Corresponding author: Zhengcai Cao; Email: caozc@hit.edu.cn
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Abstract

Hyper-redundant manipulators (HRMs) exhibit promising adaptability and superior dexterity in cavity detection tasks, owing to their snake-like segmented backbones. Due to the safety concern in contactless operating tasks, reliable motion planning in a confined environment for HRMs is very challenging. However, existing expanding-based obstacle avoidance methods are not feasible in narrow environments, as they will excessively occupy free spaces required for maneuvering. In this work, a local collision-free motion planning strategy based on dynamic safety envelope (DSE) is proposed for HRMs. First, the local motion of HRMs is analyzed in detail, and DSE is proposed for the first time to describe the boundary of the collision-free area. Then, to maximize the efficient utilization of narrow spaces, a reference trajectory for HRM is roughly planned without expanding obstacles. Further, a tip-guided trajectory tracking method based on configuration prediction is proposed by considering the discrete characteristics of rigid links to avoid obstacles. During the tracking process, DSEs are applied to evaluate collision risk and optimize the configuration. Finally, to validate the effectiveness of our proposed method, simulations are conducted, followed by experiments by using a 18-degrees of freedom mobile HRM prototype system.

Information

Type
Research Article
Copyright
© The Author(s), 2024. Published by Cambridge University Press
Figure 0

Figure 1. Typical application scenario of HRM.

Figure 1

Table I. Physical performance of HRM.

Figure 2

Figure 2. Mechanism design of the proposed mobile HRM.

Figure 3

Table II. POE parameters of HRM.

Figure 4

Figure 3. Kinematics of: (a) the manipulator; (b) the driven cables.

Figure 5

Figure 4. Potential issues by using traditional methods during the trajectory tracking process: (a) excessive-expanded obstacles; (b) deviation from ideal trajectory.

Figure 6

Figure 5. Ladder problem with: (a) L-shaped corner; (b) irregular corner.

Figure 7

Figure 6. Illustration of geometric approach for DSE.

Figure 8

Figure 7. Related properties of DSEs: (a) change $\alpha$ under constant $L_{d}$; (b) change $L_{d}$ under constant $\alpha$; (c) envelope curves of multisegment trajectories; (d) envelope curves of continuous trajectory.

Figure 9

Figure 8. DSEs generated by actual cylindrical link.

Figure 10

Figure 9. The configuration prediction method: (a) Illustration of the method; (b) prediction results of different reference trajectories.

Figure 11

Figure 10. The configuration update method of the HRM: (a) modeling of the internal environment of aircraft engine; (b) predicted configuration under the reference trajectory; (c) calculating DSEs and updating $G^{\prime}_{1}$, $G^{\prime}_{2}$; (d) updating $G^{\prime}_{3}$, $G^{\prime}_{4}$ and predicting $G^{\prime}_{5}$; (e) update result of collision-free configuration.

Figure 12

Algorithm 1 The DSE-based configuration update algorithm.

Figure 13

Figure 11. Simulation of HRM in narrow environment by the proposed method.

Figure 14

Figure 12. Pitch rotation joint angles of simulation.

Figure 15

Figure 13. Experiments of intracavity exploration by the proposed method.