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Transient segregation of different density granular mixtures

Published online by Cambridge University Press:  14 April 2025

Soniya Kumawat
Affiliation:
Department of Chemical Engineering, Indian Institute of Technology Kanpur, Kanpur 208016, India
Vishnu Kumar Sahu
Affiliation:
Department of Chemical Engineering, Indian Institute of Technology Kanpur, Kanpur 208016, India
Anurag Tripathi*
Affiliation:
Department of Chemical Engineering, Indian Institute of Technology Kanpur, Kanpur 208016, India
*
Corresponding author: Anurag Tripathi, anuragt@iitk.ac.in

Abstract

We study time-dependent density segregation of granular mixtures flowing over an inclined plane. Discrete element method (DEM) simulations in a periodic box are performed for granular mixtures of same size and different density particles flowing under the influence of gravity. In addition, a continuum model is developed to solve the momentum balance equations along with the species transport equation by accounting for the inter-coupling of segregation and rheology. The particle force-based density segregation theory has been used along with the $\mu {-}I$ rheology to predict evolution of flow properties with time for binary and multicomponent mixtures. The effect of particle arrangements on the transient evolution of flow properties for three different initial configurations is investigated using both continuum and DEM simulations. Continuum predictions for various flow properties of interest such as species concentration, velocity, pressure and shear stress at different time instants are compared with DEM simulations. The results from the discrete and continuum models are found to be in good agreement with each other for well-mixed and heavy-near-base initial configurations. Kinetic theory-based predictions of segregation evolution, however, show good quantitative agreement only for the heavy-near-base configuration with a much slower evolution for the well-mixed case. Interestingly, the continuum model is unable to predict the flow evolution for the light-near-base initial configuration. DEM simulations reveal the presence of an instability driven, quick segregation for this configuration which is not predicted by the one-dimensional model and requires generalisation to three dimensions.

Information

Type
JFM Papers
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1.DEM simulation snapshots for equal composition mixture flowing over an inclined plane at an inclination angle of $\theta$. (a) Binary mixture having density ratio $\rho _H/\rho _L = 3.0$ and (b) ternary mixture having $\rho _H: \rho _M : \rho _L$ = $3:2:1$. Green, red and blue particles represent the heavy-, medium- and low-density particles, respectively. Black particles represent the rough bumpy base of thickness $1.2d$. The orange arrow indicates the direction of flow.

Figure 1

Table 1.Values of the rheological model parameters (same as in Tripathi & Khakhar (2011)) used in this study.

Figure 2

Figure 2.(a) Comparison of the instantaneous profiles for an equal composition binary mixture having density ratio $\rho = 2.0$. (a) Concentration $f_L$, (b) pressure $P$, (c) shear stress $\tau _{yx}$, (d) mixture velocity $v_x$, (e) inertial number $I_{mix}$ and (f) solids fraction $\phi$. Symbols represent the DEM data and solid lines represent the continuum predictions with each colour corresponding to a different time instant. The flow starts from the initial well-mixed configuration at inclination angle $\theta = 25^\circ$.

Figure 3

Figure 3.Comparison of evolution of concentration of light species ($f_L$) with time for an equal composition binary mixture with density ratio $ \rho = 2.0$. (a) DEM data and (b) continuum simulation. Variation of (c) the species centre of mass and (d) average mixture velocity with time. Symbols represent the DEM data, while solid lines represent the continuum model predictions.

Figure 4

Figure 4.Variation of average velocity with time for monodisperse mixture. Red squares represent DEM data, while the red line represents theory data for monodisperse mixture. Purple circles/lines represent the data for the case where we increased the mass of randomly selected $50\,\%$ particles by a factor of two, starting from the steady-state positions and velocities of the particles corresponding to monodisperse case after $500$ time units. Inset shows the data for the monodisperse case up to $500$ time units and the sudden mass change case for $t \geqslant 500$. Black dashed line represents model predictions for a binary mixture shown by the solid line in figure 3(d).

Figure 5

Figure 5.Time evolution of centre of mass ($y_{com}$) for two different composition mixture for density ratio $\rho = 2.0$ at inclination angle $\theta = 25^\circ$. Empty symbols along with the dashed lines represent the data for a mixture with $20\,\%$ light species ($f^T_L = 0.2$), while filled symbols along with the solid lines correspond to the $f^T_L = 0.8$ case.

Figure 6

Figure 6.Time variation of (a) centre of mass ($y_{com}$) and (b) average velocity ($v_{avg}$) for an equal composition binary mixture with density ratio $\rho = 3.0$ flowing at $\theta = 25^\circ$ and $\theta = 29^\circ$.

Figure 7

Figure 7.Time evolution of centre of mass ($y_{com}$) for an equal composition binary mixture having density ratio $\rho = 2.0$ at inclination angle $\theta = 25^\circ$ for two different initial configurations: (a) heavy-near-base and (b) well-mixed configuration. Symbols represent the DEM data, solid lines represent the predictions using the particle force-based segregation model, while dashed lines represent predictions using the kinetic theory model of Larcher & Jenkins (2015). The blue colour corresponds to the light species and the green colour corresponds to the heavy species.

Figure 8

Figure 8.Instantaneous concentration profiles of (a) high-density, (b) medium-density and (c) low-density species in an equal composition ternary density mixture having density ratios $\rho _H: \rho _M : \rho _L$ = $3:2:1$. Flow is started from an initial mixed configuration at inclination angle $\theta = 25^\circ$.

Figure 9

Figure 9.Time evolution of the centre of mass of all species in equal composition mixtures flowing at inclination angle $\theta = 25^\circ$. (a) Ternary mixture having density ratios $\rho _H: \rho _M : \rho _L$ = $3:2:1$ and (b) quaternary mixture having density ratios $\rho _4: \rho _3 : \rho _2 : \rho _1 = 4:3:2:1$.

Figure 10

Figure 10.(a) Time variation of species centre of mass ($y_{com}$) starting from the initial concentration profile ($t = 0$) shown in the inset. Variation of concentration of light species across the layer height with time for a ternary mixture with $\rho _H: \rho _M: \rho _L = 3:2:1$ starting from the heavy-near-base initial configuration at an inclination angle $\theta = 25^\circ$ from (b) DEM simulations and (c) continuum model predictions.

Figure 11

Figure 11.(a) DEM snapshot for an equal composition binary mixture of density ratio ($\rho = 2.0$) for the light-near-base configuration. Green spheres represent the high-density particles, while blue spheres represent the low-density particles. The orange arrow indicates the direction of flow. (b) Time evolution of $y_{com}$ for both light (blue) and heavy (green) species using DEM data (symbol) and model predictions (solid lines). Colour map of light species concentration in the flowing layer over time range using (c) DEM and (d) continuum model at inclination angle $\theta = 25^{\circ}$.

Figure 12

Figure 12.DEM snapshot of a ternary mixture having density ratio $\rho _H: \rho _M: \rho _L = 3:2:1$ for the light-near-base initial configuration at inclination angle $\theta = 25^\circ$. Green, red and blue particles represent the high-, medium- and low-density particles, respectively. Black particles represent the rough bumpy base of thickness $1.2d$. The orange arrow indicates the direction of flow. (b) Variation of $y_{com}$ with time for all species. Colour map for the concentration of light species using (c) DEM and (d) continuum model. (e) and (f) The same for the heavy species.

Figure 13

Figure 13.(a) Variation of $y_{com}$ with time for a ternary mixture at early times in the case of a light-near-base initial configuration. DEM snapshots for equal composition ternary mixture at different times: (b) $t = 150$; (c) $t = 200$; (d) $t = 250$; (e) $t = 300$ and (f) $t = 500$ starting from the light-near-base initial configuration at inclination angle $\theta = 25^{\circ}$ with density ratios $\rho _H : \rho _M : \rho _L = 3:2:1$. The orange arrow in panel (b) indicates the direction of flow.

Figure 14

Figure 14.Arrangement of particles of (a) heavy, (b) medium and (c) light species at $t = 200$ corresponding to the snapshot shown in figure 13(c). Arrangement of particles of (d) heavy, (e) medium and (f) light species at $t = 250$ corresponding to the snapshot shown in figure 13(d).

Figure 15

Figure 15.Time evolution of $y_{com}$ for the light-near-base configuration after $t = 500$ time units when the quick segregation due to instability is over. (a) Equal composition ternary mixture having density ratios $\rho _H : \rho _M : \rho _L = 3:2:1$ and (b) equal composition binary mixture having density ratio $\rho = 2.0$ for inclination angle $\theta = 25^{\circ}$.

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