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Theoretical and numerical studies on dissolution of horizontal salt body and pattern formation incorporated with a dynamic moving interface

Published online by Cambridge University Press:  30 March 2023

Joung Sook Hong
Affiliation:
School of Chemical and Biological Engineering, Institute of Chemical Processes, Seoul National University, Seoul 08826, Republic of Korea
Min Chan Kim*
Affiliation:
Department of Chemical Engineering, Jeju National University, Jeju 63243, Republic of Korea
*
† Email address for correspondence: mckim@jejunu.ac.kr

Abstract

The dissolution of a horizontal salt body is theoretically and numerically investigated by considering the coupled dynamics of the dissolution reaction and the diffusive and convective mass transfer at the salt surface. To take into account the nature of the recessing salt surface and the dissolution-driven convection, a dynamic moving boundary condition coupled with a dissolution reaction are employed By employing a newly derived moving interface condition and parameters, a theoretical analysis predicts the onset of gravitational instability, suggesting scaling relationships between parameters to describe the onset of instability (in transport-dominant (Damkholer number $Da \to \infty $ and Rayleigh number $Ra > {10^5}$), onset time ${\tau _d}\sim R{a^{ - 2/3}}$ and ${\tau _d}\sim (RaDa)^{1/4}$ for reaction-dominant regimes $(Da \to 0)$). The scaling relationships on dissolution (the average height change, $\Delta {h_{avg}}\sim \sqrt \tau $ for the diffusion-dominant regime and $\Delta {h_{avg}}\sim R{a^{0.79/3}}{\tau ^{0.86}}$ for the convection-dominant regime) are also suggested to explain the pattern formation. Under a convective mass transfer condition, the concentration gradient of the solute developed during the recession of the salt surface results in an adverse density gradient, which causes gravitational instability motion and finally determines the formation of a dissolution pattern. In addition, two-dimensional and three-dimensional numerical simulations visualize dissolution-driven convective flow fields, the recession of the liquid-solid interface and pattern formation on the dissolving interface. Theoretical and numerical analyses of the dissolution process suggest that the control of gravitational instability is important to prevent or enhance dissolution pattern formation. This systematic parameter study provides a deep understanding of the effect of gravitational instability on convection-driven dissolution in a horizontal geometry.

Information

Type
JFM Papers
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. Schematic diagram of the system studied here. Initially, the interface between the solid salt and the solution is located at $Z = 0$. As the salt dissolves into the solution, the interface position $H(t)$ moves upward and the solute (dissolved salt) induces buoyancy-driven instability.

Figure 1

Figure 2. Comparison of base-concentration fields of various systems. (a) Prediction of interface movement parameter $\eta $ of transport-controlled systems by solving (2.25a) and (2.25b) and comparison of base-concentration fields for various systems: (b) case of $D{a^\ast } \to \infty $ and $\chi = 1$ (solution of (2.27)); (c) case of $D{a^\ast } \to \infty $ and $\chi = 0$ (solution of (2.28)); and (d) case of $D{a^\ast } \to 0$.

Figure 2

Figure 3. Neutral stability curves for (a) the transport-controlled system and (b) the reaction-controlled system. The critical conditions given in these figures are determined by the minimum values of the 3-term approximation (a), and 5-term approximation (b). The distributions of disturbances at these critical conditions of (c) the transport-controlled system and (d) the reaction-controlled system are given. Here, an n-term approximation means the analytic solution using n-terms in (3.13), and numerical shooting solutions are obtained using the solution method explained in § 3.2.3. In (c) and (d), disturbance quantities are normalized by the maximum values of ${c_1}$, and red and black colours correspond to the cases in (a) and (b), respectively.

Figure 3

Figure 4. Schematic diagram of the system geometry and boundary conditions used in this numerical simulation study.

Figure 4

Figure 5. Numerical simulation results for the transport-controlled fixed boundary system: (a) temporal evolution of the dissolved quantity $(Ra^{1/3}D)$ and (b) temporal evolution of the mass transfer rate $ (Ra^{-1/3}Sh_T)$. For the case of $Ra \ge {10^5}$, the deviation time ${\tau _d}$, from which the mass transfer flux starts to deviate from the diffusional flux, can be scaled as $R{a^{2/3}}{\tau _d}\sim \textrm{const}$.

Figure 5

Figure 6. Numerical simulation results for the reaction-controlled system. For the case of $R{a_D} \ge {10^5}$, the deviation time ${\tau _d}$, from which the mass transfer flux $( Ra_{D}^{-1/4} Sh_{R})$ starts to deviate from the diffusional flux, can be scaled as $Ra_D^{1/2}{\tau _d}\sim \textrm{const}$.

Figure 6

Figure 7. Effects of Da on (a) the temporal evolution of surface concentration $(c_s)$ for the high-Da system, (b) the temporal evolution outcomes of the dissolved quantity $(Ra^{1/3}D)$ for the high-Da system, (c) the temporal evolutions of the mass transfer rate for the high-Da system and (d) the snapshots of the concentration field at $R{a^{2/3}}\tau = 100$. For the present system, the value of $Da$ plays little role in the nonlinear dynamics of dissolution and, therefore, the salt concentration on the dissolving surface, ${C_i}$, can be approximated by ${C_{sat}}$ if $Da \ge {10^3}$.

Figure 7

Figure 8. Effects of Da on (a) the temporal evolution of the mass transfer rate $(Ra_{D}^{-1/4}Sh)$ for the low-Da system and (b) the snapshots of the concentration field at $Ra_D^{1/2}\tau = 100$. For the slow reaction system of $Da \le 0.1$, the nonlinear dynamics of the dissolution is governed by $R{a_D}( = RaDa)$ rather than $Ra$ and $Da$ and no critical difference can be observed among these systems.

Figure 8

Figure 9. Effect of $Da$ on the deviation time ${\tau _d}$ for the case of $Sc = {10^3}$, $\chi \to 1$, $\Delta C/{\rho _S} \to 0$, $\varGamma = 0$ and $Ra = {10^6}$. Theoretical and numerical results are plotted in the (a) high and (b) low ranges of $Da$. The parameter ${\tau _c}$ is the onset time determined from the linear stability analysis and ${\tau _d}$ is the deviation time when the mass transfer rate deviates from its diffusional limit. Both the linear stability analysis and the numerical simulation outcomes are qualitatively in good agreement.

Figure 9

Figure 10. Effect of $\chi $ on (a) temporal evolution of the mass transfer rate $(Ra^{-1/3}Sh_T)$, (b) the dissolved quantity $({Ra^{1/3}}D)$, (c) the change of height $({Ra^{1/3}}\Delta h_{avg})$ and (d) concentration field at $R{a^{2/3}}\tau = 80$ for the transport-controlled system. Dashed lines correspond to the diffusional solutions summarized in (3.32).

Figure 10

Figure 11. Comparison of (a) the critical times $({Ra^{2/3}}\tau)$ obtained from the linear stability analysis and the numerical simulation at various $\chi $-values, and (b) the critical wavenumber $(k/Ra^{1/3})$ with Sullivan et al.'s (1996) experiments. Present theoretical predictions explain the numerical simulations and the previous experiments qualitatively.

Figure 11

Figure 12. Effect of ${C_{sat}}/{\rho _S}$ on (a) the dissolved quantity $(Ra^{1/3}D)$, (b) the mass transfer rate $(Ra^{-1/3}Sh_T)$ and (c) concentration profile at $R{a^{2/3}}\tau = 50$ for the transport-controlled system, i.e. $Da \to \infty $. Dashed lines correspond to the diffusional solutions summarized in (3.32).

Figure 12

Figure 13. Comparison of (a) the critical times $({Ra^{2/3}}\tau)$ obtained from the linear stability analysis and the numerical simulation at various ${C_{sat}}/{\rho _S}$-values, and (b) the critical wavenumber $(k/Ra^{2/3})$ with Sullivan et al.'s (1996) experimental results for NaCl (, ${C_{sat}}/{\rho _S} = 0.135$), KBr ($\Delta$, ${C_{sat}}/{\rho _S} = 0.247$) and KCl (▾, ${C_{sat}}/{\rho _S} = 0.171$). Present theoretical predictions explain the numerical simulations and the previous experiments qualitatively.

Figure 13

Figure 14. Effect of $\varGamma $ on (a) the dissolved quantity $(DRa^{1/3})$ and (b) the mass transfer rate $({Sh_T} /Ra^{1/3})$.

Figure 14

Figure 15. Comparison of the critical times $(\tau Ra^{2/3})$ obtained from the linear stability analysis and the numerical simulation at various $\varGamma $-values.

Figure 15

Table 1. List of symbols used in this study and their values for the model system of NaCl–salt and the solution. All data are from Philippi et al. (2019) and references therein.

Figure 16

Figure 16. Temporal evolution of the pattern on the dissolving interface of NaCl–water system at $Ra = {10^7}$, $Da \to \infty $, ${c_{sat}}/{\rho _S} = 0.135$ and $\varGamma = 0.688$. The movie for this case available as supplementary movie 1.

Figure 17

Figure 17. Effect of the Rayleigh number on the concentration field (upper panels) and the pattern formed on the dissolving surface (lower panels) at $\tau R{a^{2/3}} = 300$, for the case of $Da \to \infty $, ${c_{sat}}/{\rho _S} = 0.135$ and $\varGamma = 0.688$.

Figure 18

Figure 18. Effect of the Rayleigh number on the dissolved quantity of NaCl in water: (a) $DR{a^{1/3}}$ vs. $\tau R{a^{1/3}}$ and (b) $DR{a^{1/3}}$ vs. ${\tau ^{1/2}}R{a^{1/3}}$ for the case of $Da \to \infty $, ${c_{sat}}/{\rho _S} = 0.135$ and $\varGamma = 0.688$.

Figure 19

Figure 19. Temporal evolution of (a) the average height of salt $(Ra^{1/3}\Delta h_{avg})$ and (b) the standard deviation of height of salt $(Ra^{1/3}\sigma_h)$ for the case of $Da \to \infty $, ${c_{sat}}/{\rho _S} = 0.135$ and $\varGamma = 0.688$.

Figure 20

Table 2. Exponents m and n for each regime.

Figure 21

Table 3. Damköhler number, Rayleigh number, and the conversion factor for the dimensionless time to the real time based on the physical properties of NaCl–water system.

Figure 22

Figure 20. Effect of the number of elements on (a) the temporal evolution of the dissolved quantity $(Ra^{1/3}D)$, (b) the temporal evolution of mass transfer rate $(Ra^{-1/3}Sh_T)$ and (c) concentration fields at $\tau = 0.01$ for the parameters $Sc = {10^3}$, $Ra = {10^6}$, $\chi = 1$, ${C_{sat}}/{\rho _S} \to 0$, $Da \to \infty $ and $AR( = L) = 1$. The number of elements used in these simulations is 99 596.

Figure 23

Figure 21. Effect of the relative tolerance on (a) the temporal evolution of dissolved quantity $(Ra^{1/3}D)$, (b) the temporal evolution of mass transfer rate $(Ra^{-1/3}Sh_T)$ and (c) concentration fields at $\tau = 0.01$ for the parameters $Sc = {10^3}$, $Ra = {10^6}$, $\chi = 1$, ${C_{sat}}/{\rho _S} \to 0$, $Da \to \infty $ and $AR( = L) = 1$. The variable time step backward formula was employed and relative tolerance was set to ${10^{ - 4}}$.

Figure 24

Figure 22. Effect of the aspect ratio on (a) the temporal evolution of dissolved quantity $(Ra^{1/3}D)$, and (b) the temporal evolution of mass transfer rate $(Ra^{-1/3}Sh_T)$ for the parameters $Sc = {10^3}$, $Ra = {10^6}$, $\chi = 1$, ${C_{sat}}/{\rho _S} \to 0$ and $Da \to \infty $. Here, $AR( = L) = 1$.

Figure 25

Figure 23. Effect of the dimensionality on (a) the temporal evolution of dissolved quantity $(Ra^{1/3}D)$, and (b) the temporal evolution of mass transfer rate $(Ra^{-1/3}Sh_T)$ for the parameters $Sc = {10^3}$, $Ra = {10^6}$, $\chi = 1$, ${C_{sat}}/{\rho _S} \to 0$ and $Da \to \infty $. Here, $AR( = L) = 1$.

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