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Pressure propagation and flow restart in the multi-plug gelled pipeline

Published online by Cambridge University Press:  01 February 2021

Lomesh Tikariha
Affiliation:
Department of Energy Science and Engineering, Indian Institute of Technology Bombay, Mumbai 400076, India
Lalit Kumar*
Affiliation:
Department of Energy Science and Engineering, Indian Institute of Technology Bombay, Mumbai 400076, India
*
†Email addresses for correspondence: lalit.kumar@iitb.ac.in, lalitk@gmail.com

Abstract

An understanding of pressure propagation mechanisms is crucial in finding suitable conditions for the temporary storage, transmission and attenuation of a large pressure signal in a multi-plug gelled pipeline. The current work investigates the transient flow start in a multi-plug gelled pipeline, filled with a weakly compressible, thixotropic waxy gelled crude oil. A multi-plug gel can form either naturally or artificially. We solve time-dependent mass and momentum conservation equations for the gas phase and conservation equations together with a shear-history-dependent constitutive model for the gel phase to capture the transient phenomena. An advection equation traces the motion of the gel–gas interface using the volume of fluid method. The results of this work show that pressure propagation in the first gel plug compresses it. The compressed first gel plug further compresses the gas pocket, which delays pressure propagation in the downstream gel. The delay in the pressure propagation through the second gel plug creates a high-pressure gradient in the first gel plug. A high-pressure gradient in the first gel results in faster degradation of the first gel. Degraded gel offers a substantially lower resistance to flow, allowing a high-pressure gradient in the second gel. A steeper pressure gradient assists the breakage of the next gel plug and results in a sequential gel breakage. This sequential gel breakage allows flow restart in a long pipeline. The results also indicate that the compressibility of the gas pocket dominates the overall compressibility of the system, controlling both pressure propagation and flow-restart time.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. Schematic diagram of the multi-plug gel pipeline and coordinate system.

Figure 1

Table 1. The values of the parameters used in this numerical simulation.

Figure 2

Figure 2. Comparison of the time evolution of the pressure profiles in the single plug gel and the multi-plug gel medium with a gas pocket volume of 2.5 %; other parameters $\delta = 4 \times 10^{-4}$, $\mu _r=200$, $Re_{ss}=798$ remain the same for both cases. The gel volume is kept the same in both cases.

Figure 3

Figure 3. Comparison of the axial velocity profile at the pipe inlet for a single plug and a multi-plug gel (profile with symbols). (a) Represents the axial velocity profiles before the pressure signal reaches the gel–gas interface, and (b) represents the axial velocity profiles after the pressure signal reaches the gel–gas interface, for $\delta = 4 \times 10^{-4}$, $\mu _r=200$, $Re_{ss}=798$ and gas pocket volume 2.5 %.

Figure 4

Figure 4. The evolution of strain along the pipe length as a function of time, with and without (profile with symbols) upper convective time derivative given for (a) small strain values during initial pressure propagation, and (b) large strain values once the first gel plug starts degrading, in the case of $\delta = 4 \times 10^{-4}$, $\mu _r=200$, $Re_{ss}=743.3$ and gas pocket volume 10 %.

Figure 5

Table 2. Mesh refinement effect on the accuracy of the solution.

Figure 6

Figure 5. (a) Time evolution of the pressure profile as a function of axial position, (b) time evolution of the inlet and outlet volumetric flow rates for $\delta = 4 \times 10^{-4}$, $\mu _r=200$ and $Re_{ss}=743.4$, with a gas pocket volume of 10 % (the position of the gas pocket is located between 0.55 and 0.64 units from the inlet).

Figure 7

Figure 6. (a) Initial time evolution of the pressure profile along the axial direction of the pipe, with details of the pressure propagation in the second gel plug inscribed in the figure. (b) Non-dimensional gel viscosity as a function of axial position near the pipeline wall (profile with symbol), for $\delta = 4 \times 10^{-4}$, $\mu _r=200$ and $Re_{ss}=743.4$, while a gas pocket volume of 10 % (the position of the gas pocket is located between 0.55 and 0.64 units from the inlet) is considered.

Figure 8

Figure 7. Time evolution of multi-plug density contour movement along the pipe length for the case of a gas pocket volume 10 %, $\delta = 4 \times 10^{-4}$, $\mu _r=200$ and $Re_{ss}=743.4$; (a) $\bar {t}=0.2$, (b) $\bar {t}=50$, (c) $\bar {t}=70$, (d) $\bar {t}=90$ and (e) $\bar {t}=120$.

Figure 9

Figure 8. (a) Time evolution of pressure profile as a function of axial position, (b) time evolution of inlet and outlet volumetric flow rates for $\delta = 4 \times 10^{-3}$, $\mu _r=200$ and $Re_{ss}=779.2$, while a gas pocket volume of 5 % (the position of the gas pocket is located between 0.66 and 0.7 units from inlet) is considered.

Figure 10

Figure 9. (a) Time evolution of pressure profile as a function of axial position, (b) time evolution of inlet and outlet volumetric flow rates for $\delta = 4 \times 10^{-5}$, $\mu _r=200$ and $Re_{ss}=779.2$, while a gas pocket volume of 5 % (the position of the gas pocket is located between 0.66 and 0.7 units from inlet) is considered.

Figure 11

Figure 10. (a) Time evolution of pressure profile as a function of axial position, (b) time evolution of inlet and outlet volumetric flow rates for $\delta = 4 \times 10^{-4}$, $\mu _r=20\,000$ and $Re_{ss}=743.4$, while a gas pocket volume of 10 % (the position of the gas pocket is located between 0.55 and 0.64 units from inlet) is considered.

Figure 12

Figure 11. Comparison of the volumetric outlet flow for a single plug and a multi-plug gelled pipeline, for $\delta = 4 \times 10^{-4}$, and $Re_{ss}=743.4$, with gel strengths (a) $\mu _r=2000$ and (b) $\mu _r=20\,000$.

Figure 13

Figure 12. Comparison of (a) inlet flow rate, and (b) outlet flow rate for a gas pocket located at different axial positions for $\delta = 4 \times 10^{-4}$, $\mu _r=200$ and $Re_{ss}=743.4$, while a gas pocket volume of 10 % is considered.

Figure 14

Figure 13. (a) Time evolution of pressure profile as a function of axial position, (b) time evolution of inlet and outlet volumetric flow rates for $\delta = 4 \times 10^{-4}$, $\mu _r=200$ and $Re_{ss}=798$, while a gas pocket volume of 2.5 % (the position of the gas pocket is located between 0.58 and 0.605 units from inlet) is considered.

Figure 15

Figure 14. (a) Time evolution of pressure profile as a function of axial position, (b) time evolution of inlet and outlet volumetric flow rates for $\delta = 4 \times 10^{-4}$, $\mu _r=200$ and $Re_{ss}=779.2$, while a gas pocket volume of 5 % (the position of the gas pocket is located between 0.58 and 0.63 units from inlet) is considered.

Figure 16

Figure 15. (a) Time evolution of pressure profiles along the axial direction, (b) comparison of the time evolution of volumetric outlet flow rate in the 2-gel plug and 3-gel plug pipelines for $\delta = 4 \times 10^{-3}$, $\mu _r=2000$ and $Re_{ss}=743.4$. In the case of single gas pocket a volume of 10 % located at 0.55 units from inlet is considered while in the 3-gel plug two gas pockets of 5 % volume each located at a distance of 0.45 and 0.68 units from the inlet are considered.

Figure 17

Figure 16. Effect of the gel structure degradation rate constant $c_{o}$ on pressure propagation mechanisms for $\delta = 4 \times 10^{-4}$, $\mu _r=200$ and $Re_{ss}=743.4$, while a gas pocket volume of 10 % (the position of the gas pocket is located between 0.55 and 0.64 units from inlet) is considered.