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Geoinspired soft mixers

Published online by Cambridge University Press:  21 September 2020

P. Meunier*
Affiliation:
CNRS, Aix Marseille Université, Centrale Marseille, IRPHE, 13384Marseille, France
*
†Email address for correspondence: meunier@irphe.univ-mrs.fr

Abstract

The flow with low shear inside a bladeless mixer is characterized experimentally. This soft mixer, inspired by the precession of the Earth, consists of a cylindrical container rotating around its axis and tilted from the vertical. For low Froude numbers, the free surface remains horizontal, thus generating a forcing on the tilted rotating fluid. As in the case of a precessing cylinder, this forcing excites global inertial modes (Kelvin modes) which become resonant when the height of fluid is equal to a multiple of a half-wavelength. Ekman pumping saturates the amplitude of the mode at a value proportional to the square root of the Reynolds number. For sufficiently large tilt angles and Reynolds numbers, the global mode destabilizes via a parametric triadic instability involving two additional Kelvin modes. The viscous threshold of the instability can be predicted analytically with no fitting parameter and is in excellent agreement with the experimental results. This instability generates a strong mixing which is as efficient as the one achieved using a classical Rushton turbine, but with a shear 20 times smaller. This simple bladeless mixer is thus an excellent candidate for large scale bioreactors where mixing is needed to enhance gas exchanges but where shear is harmful for fragile cells. Preliminary results obtained for the growth of microalgae (dinoflagellates) in such photobioreactors suggest that it could be a technological breakthrough in biotechnologies.

Information

Type
JFM Papers
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1.Experimental set-up for the study of (a) a rotating cylinder tilted at an angle $\alpha$ with respect to the gravity (soft mixer) and (b) a Rushton turbine rotating in a fixed cylinder with four counter-blades.

Figure 1

Figure 2.Calibration curve between the intensity of the pixels on the images and the concentration $c$ in Fluorescein.

Figure 2

Figure 3.Visualizations (a,d,g) and PIV measurements (b,c,e,f,h,i) of the 2-D velocity and axial vorticity $\zeta$ in the cross-section. The cylinder of radius $R=4.6$ cm is filled with water up to a height $H=9.2\ \textrm {cm}= 2R$ to excite the first resonance of the first mode. The angular velocity $\varOmega$ of the cylinder increases from 0.47 rad s$^{-1}$ (a–c) to 2 rad s$^{-1}$ (d–f) and then 4.7 rad s$^{-1}$ (g–i). The cylinder's axis is tilted at an angle $\alpha =1^\circ$ with respect to the gravity. In (e–f) measurements have been obtained during the growth of the instability and the mean flow has been subtracted. Movies corresponding to figures 3(e) and 3(f) are available as supplementary files at https://doi.org/10.1017/jfm.2020.634. (a) Re = 1000: stable flow, (d) Re = 4300: instability, (g) Re = 10 000: turbulence.

Figure 3

Figure 4.(a) Stability diagrams for fixed aspect ratios corresponding to the resonance of mode 1 (blue $\circ$, $H/R=2$), of mode 2 (red $\square$, $H/R=1$) and of mode 3 (green $\triangle$, $H/R=0.6$). Symbols correspond to experimental measurements of the threshold. Solid lines correspond to theoretical predictions with no fitting parameter as given by (4.10). (b) Example of the onset time of the instability $t_{instab}$ as a function of the Reynolds number measured for mode 1.

Figure 4

Figure 5.(a) Stability diagram as a function of the aspect ratio $h$ for a fixed Reynolds number $Re=5000$. (b) Optimal aspect ratio at which the flow is the most unstable as a function of the tilt angle for mode 1 (blue $\circ$) and mode 2 (red $\square$). Symbols correspond to experimental measurements of the threshold. In (a) solid lines correspond to theoretical predictions with no fitting parameter. In (b), the dashed line corresponds to a parabolic fit.

Figure 5

Figure 6.Dye visualizations (a) without tilt and (b) with a tilt angle of $3^\circ$ at $\varOmega t=100$ and $Re=10\,000$ in a vertical plane.

Figure 6

Figure 7.Variance of the concentration of the dye as a function of time for a tilt angle equal to 0$^\circ$ (black $\bullet$), 1$^\circ$ (blue $\circ$), 3$^\circ$ (red $\square$) and 10$^\circ$ (green $\triangle$). Solid lines correspond to exponential fit. ${\textit {Re}}=10\,000$, $H/R=2$.

Figure 7

Figure 8.Mixing times $\tau$ measured for mode 1 (a) and for mode 2 (b) as a function of the Reynolds number. In (a), the tilt angle is equal to 1$^\circ$ (blue $\circ$), to 3$^\circ$ (red $\square$) and to 10$^\circ$ (green $\triangle$). In (b), the tilt angle is equal to 3$^\circ$. Coloured solid lines correspond to the threshold at which the flow becomes unstable.

Figure 8

Figure 9.(a) Variance of the dye concentration as a function of time for a Rushton turbine at a Reynolds number (based on the cylinder's radius) equal to ${\textit {Re}}=15\,000$. Experimental measurements (symbols) are fitted by an exponential law of the form $\text{e}^{-t/\tau }$ (solid line). (b) Mixing times $\tau$ as a function of the Reynolds number.

Figure 9

Figure 10.Comparison of the flow created by a soft mixer (rotating outer cylinder) and by a Rushton turbine (motionless outer cylinder and inner disk of radius $R$ with vertical blades rotating at $\varOmega$). The velocity fields are measured by PIV at mid-height for the soft mixer and at the altitude of the disk for the Rushton turbine. For the soft mixer, the Reynolds number is equal to $Re=\varOmega R^2/\nu =20\,000$ and the tilt angle is equal to 3$^\circ$ which corresponds to the efficient mixing regime. For the Rushton turbine, the cylinder's based Reynolds number is equal to $Re=\varOmega R^2/\nu =15\,000$ and the turbine's based Reynolds number is equal to $Re_R=\varOmega R_R^2/\nu =5000$. Note the change in colour scale between the two flows.

Meunier supplementary movie 1

Temporal evolution of the axial vorticity in the mid-height cross-section obtained by PIV. Re=4300, = 1◦.
Download Meunier supplementary movie 1(Video)
Video 4.7 MB

Meunier supplementary movie 2

Temporal evolution of the axial vorticity in the quarter-height cross-section obtained by PIV. Re=4300, = 1◦.
Download Meunier supplementary movie 2(Video)
Video 5 MB