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Nanomechanical studies of high-entropy alloys

Published online by Cambridge University Press:  04 June 2018

Yu Zou*
Affiliation:
Department of Materials Science and Engineering, University of Toronto, Toronto, ON M5S 3E4, Canada
*
a)Address all correspondence to this author. e-mail: mse.zou@utoronto.ca

Abstract

In the past decade, nanomechanical techniques have become ubiquitous for mechanical measurement concurrently with the discovery of high-entropy alloys (HEAs). Different from large-scale testing, small-scale measurements offer quantitative details about mechanical behavior of materials at the micro/nanoscale, presenting new opportunities to probe fundamental nature of HEAs. This article will review the literature on using versatile nanomechanical tools for HEA studies, including nanoindentation, microcompression, high-temperature deformation, fracture measurement, and in situ electron microscopy. With these approaches, many interesting phenomena and properties of HEAs have been unveiled, for example, properties about incipient plasticity, strain-rate sensitivity, creep, diffusion, size-dependent strength, and fracture, which are difficult, or impossible, to be measured in macroscopic experiments. Despite current literature only focusing on a few HEA compositions and several methods, as nanomechanics and HEAs are developing rapidly, a new avenue of research is to be exploited. The article concludes with perspectives about future directions in this field.

Information

Type
Invited Review
Copyright
Copyright © Materials Research Society 2018 
Figure 0

FIG. 1. (a) Length scales associated with structure defects and dislocation systems from the macroscopic scale to the nanometer scale (the concept is adapted from Zaiser and Seeger100 and the schematic illustrations are from Refs. 101–105). (b) Examples of available nanomechanical techniques (from left to right): nanoindentation, microcompression, microcantilever bending, micro/nanotensile tests, and in situ TEM (representative images from Refs. 11, 9, 106–108 respectively). (c) Increasing chemical and structure complexity from single-element fcc metals to multicomponent metallic glasses, a couple of intermediate states such as ordered intermetallic compounds, HEAs, and quasicrystals. The periodicity and structural order of materials decrease from left to right (the schematic illustrations from Refs. 109–111). (Reproduced with permissions.)

Figure 1

TABLE I. A brief summary of studies of HEAs using different nanomechanical methods: nanoindentation, microcompression, and fracture testing (cg: coarse-grained, nc: nanocrystalline, and sx: single-crystal).

Figure 2

FIG. 2. (a) Typical load–displacement (P–h) curves from three different FeCoCrMnNi HEA grains tested at room temperature, showing pop-in phenomena when dislocation nucleation occurs. (b) Extracting the activation volume from room-temperature experimental data at different loading rates, where F is the cumulative probability and P is a pop-in load. (c) Typical P–h curves at temperatures of 22, 50, 100, and 150 °C, showing a decreased pop-in load with an increasing temperature. (d) Variation of maximum shear stress as a function of temperature, suggesting a thermally activated dislocation nucleation process.42 The activation energy and volume for the onset of plasticity can be calculated according to Eqs. (1) and (2). (Reproduced with permission from Ref. 42.)

Figure 3

TABLE II. Activation volumes for the pop-ins in fcc and bcc materials (after Ye et al.43).

Figure 4

FIG. 3. Typical microstructure of (a) the as-cast (average grain size ∼40 µm) and (b) HPT-processed (average grain size ∼40 nm) FeCoCrMnNi HEA. (c) Hardness as a function of the grain size in the HEA, following the Hall–Petch relation. (d) Estimated stress–strain relations calculated from nanoindentation data, showing a strong indentation-size effect in annealed HEAs and annealing-induced hardening (1A: annealing at 450 °C for 1 h; 10A annealing at 450 °C for 10 h). (e) Typical TEM image and (f) the corresponding EDS map for the subsurface region underneath the nanoindenter (Berkovich tip for the sample HPT + 10A), indicating phase separation and formation of new intermetallics.54,56 (Reproduced with permission from Refs. 54 and 56.)

Figure 5

FIG. 4. Nanoindentation strain-rate jump tests on a 〈100〉 orientation grain in (a) the coarse-grained and (b) the nanocrystalline (nc) FeCoCrMnNi HEA. Representative curves are showing hardness versus indentation depth for different temperatures. The inset shows an enlarged segment of the slowest strain-rate region for all temperatures. (c) SRS and (d) activation volume (V) as functions of testing temperature up to 400 °C, indicating different mechanisms of thermally activated deformation in the coarse-grained and nanocrystalline HEAs.60 (Reproduced with permission from Ref. 60.)

Figure 6

FIG. 5. Strain-rate as functions of holding time for (a) ∼33 nm grain, (b) ∼49 nm grain, and (c) coarse-grain FeCoCrMnNi HEA. The insets show creep strain versus holding time. (d) Relationship between quasi-steady-state creep strain rates as functions of stress (slopes correspond to the creep-stress exponent n), indicating that the nanocrystalline (nc) HEAs exhibit significantly lower creep rates than that of nanocrystalline Ni.55 (Reproduced with permission from Ref. 55.)

Figure 7

FIG. 6. Typical SEM images of the TiZrHfNb HEA under (a and b) ramping mode from 0 to 1000 µN, (c and d) constant load at 500 µN, and (e and f) constant load at 1000 µN. (g and h) The high-resolution TEM image along zone axis of [111] shows severely distorted lattice and high density of dislocations with Burgers vectors. (i) Adhesion COF as a function of the normal force for Nb and Nb-based C103 alloy and the HEA in the plasticity-dominated regime, indicating that the HEA has the lowest COF and best wear resistance among them.68 (Reproduced with permission from Ref. 68.)

Figure 8

FIG. 7. (a) Typical SEM images of the fcc FeCoCrMnNi HEA micropillars after deformation (1–10 µm in diameter, cylinder shape); Scaling of the yield strength as a function of the pillar diameter, with a size-effect exponent of about −0.32.81 (b) SEM image of the fcc FeCoCrMnNi HEA micropillars after deformation (∼1–8 µm in diameter, rectangular shape) deformed along $\left[ {\bar{1}23} \right]$ orientation. The size-effect exponent is about −0.6.83 (c) Microcompression of a fcc Al0.7CoCrFeNi HEA micropillar (450 nm–2 µm in diameter, cylinder shape), the size-effect exponent is about −0.6.80 (Reproduced with permission from Refs. 80, 81, and 83.)

Figure 9

FIG. 8. SEM images of post-compressed [316]-oriented sx-HEA Nb25Mo25Ta25W25 pillars with approximate diameters of (a) 2 µm and (b) 1 µm. An enlarged image which presents sharp slip bands is shown in the inset of (a). (c) Stress–strain curves for the sx-HEA pillars. (d) Schematic illustration of size-dependent strengths for different metallic systems: FIB-milled pure fcc and bcc pillars. The HEA bcc pillars exhibit both higher absolute and normalized strength levels than any other bcc metals but a relatively low size dependence of strengths.87 (e)–(j) Compression results for the pillars prepared from the HEA films. (e)–(h) SEM images of typical as-deformed HEA pillars (IBAD) with the diameter (D) ranging from approximately 1 μm to 100 nm. (i) Representative stress–strain curves of the HEA pillars, showing a size-dependent strength. (j) A comparison of the strength–size relationships for the columnar-structured HEA pillars, SC HEA (based on the specimen and method in Ref. 87) and W pillars.72,75,88 (Reproduced with permission from Refs. 87 and 88.)

Figure 10

FIG. 9. Compression results for the sx- and nc-HEA micropillars from room temperature to 600 °C. Representative SEM images of the deformed sx-HEA pillars [(a)–(d)] and nanostructured columnar-grained HEA pillars [(e)–(h)]. Corresponding engineering stress–strain curves of (i) the sx-HEA and (j) nc-HEA pillars, showing how flow stresses change by temperature. Strain-rate jump tests are applied to measure the SRS using initial and final strain rates of 10−3 s−1 and four other strain rates of 2 × 10−4 s−1, 2 × 10−3 s−1, 5 × 10−4 s−1, and 5 × 10−3 s−1. (j) Normalized critical resolved shear stress (τ/µ) as a function of homologous temperature (Tt/Tm) for the sx- and nc-HEA pillars, indicating that the nc-HEA pillars exhibit the highest normalized strength (∼1/50–1/30) among all the bulk and nanostructured metals (τ is the critical resolved shear strength, µ is the corresponding shear modulus, Tt is the testing temperature, and Tm is the melting temperature). (k) Ashby-inspired map of specific strength (strength-to-density ratio) versus test temperature, showing that the nc-HEAs exhibit the highest strength-to-density ratio in all the nc-metals at the same tested temperatures.62 (Reproduced with permission from Ref. 62.)

Figure 11

FIG. 10. (a) Bright-field TEM image of a growing crack during in situ straining of the fcc FeCoCrMnNi HEA. Submicron/nanoscale voids at the intersection of slip systems are observed. (scale bar, 200 nm) (b) TEM images show nanoscale fibers bridge the cracks (scale bar, 200 nm). Nanotwins can be seen to form in the fibers, which enhance ductility and toughness. (c) High-resolution TEM image of deformation twinning during in situ TEM tensile test (scale bar, 5 nm). (d) HAADF-STEM image of the atomic structure of the deformation nanotwins (scale bar, 2 nm).99 (Reproduced with permission from Ref. 99.)

Figure 12

FIG. 11. Representative in situ TEM images of deflected SC—(a–c) and BC—(e–g) cantilevers: (a) and (e) initial contacts; (b) and (f) crack tip opening at the maximum load; (c) and (g) fracture and load drops. (d) and (h) Corresponding indenter load–displacement curves for the SC- and BC-cantilevers, respectively. The indenter displacement was evaluated using image correction software. Typical post-mortem SEM images of the fracture surfaces: (i) SC-cantilever specimen shows a quasi-cleavage feature with river markings, suggesting SC-HEAs are not intrinsically brittle; (j) the BC-cantilever specimen exhibits a typical feature of brittle intergranular fracture.40 (Reproduced with permission from Ref. 40.)

Figure 13

FIG. 12. Compression tests on an HEA-coated nanolattice structure. (a) In situ SEM compression test set up for testing the composite nanolattice. (b) Screenshot SEM images of the composite nanolattice during the compression test (side view). (c) and (d) Side and top view of crushed composite nanolattice structure after the compression test. (e)–(g) Close-up view of a shell fragment from (d). (h) Stress–strain plots of a polymer-only nanolattice and a composite nanolattice that were tested under the same condition. The scale bars in (b)–(d) is 5 mm, and 500 nm in (e)–(g), respectively.95 (Reproduced with permission from Ref. 95.)