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Metamorphic epitaxy for multijunction solar cells

Published online by Cambridge University Press:  14 March 2016

Ryan M. France
Affiliation:
National Renewable Energy Laboratory, USA; ryan.france@nrel.gov
Frank Dimroth
Affiliation:
Department III–V Epitaxy and Solar Cells, Fraunhofer Institute for Solar Energy Systems ISE, Germany; frank.dimroth@ise.fraunhofer.de
Tyler J. Grassman
Affiliation:
Department of Materials Science and Engineering, and Department of Electrical and Computer Engineering, The Ohio State University, USA; grassman.5@osu.edu
Richard R. King
Affiliation:
School of Electrical, Computer, and Energy Engineering, Arizona State University, USA; richard.r.king@asu.edu

Abstract

Multijunction solar cells have proven to be capable of extremely high efficiencies by combining multiple semiconductor materials with bandgaps tuned to the solar spectrum. Reaching the optimum set of semiconductors often requires combining high-quality materials with different lattice constants into a single device, a challenge particularly suited for metamorphic epitaxy. In this article, we describe different approaches to metamorphic multijunction solar cells, including traditional upright metamorphic, state-of-the-art inverted metamorphic, and forward-looking multijunction designs on silicon. We also describe the underlying materials science of graded buffers that enables metamorphic subcells with low dislocation densities. Following nearly two decades of research, recent efforts have demonstrated high-quality lattice-mismatched multijunction solar cells with very little performance loss related to the mismatch, enabling solar-to-electric conversion efficiencies over 45%.

Information

Type
Research Article
Copyright
Copyright © Materials Research Society 2016 
Figure 0

Figure 1. (a) Bandgaps and lattice constants of high-quality III–V ternaries and SiGe binaries used in multijunction solar cells, and the approximate optimal bandgaps for two,- three,- and four-junction devices (2J, 3J, and 4J, respectively). The model5,9 uses the 500× concentrated direct terrestrial spectrum (AM1.5D) with the device at 25°C. The ideal bandgaps for a multijunction device cannot be achieved using standard semiconductors with the same lattice constant. The black tie lines indicate potential metamorphic materials that can be used to optimize device bandgaps. (b) Modeled efficiency of a two-junction solar cell as a function of its bandgaps, assuming near-perfect material quality. GaInP/GaAs is not the optimal bandgap combination, but in practice, is the highest efficiency two-junction cell because of its high crystal quality. Metamorphic multijunction cells need to have extremely high quality (low dislocation density) in order to benefit from having the ideal bandgap combination.

Figure 1

Figure 2. Losses from dislocations are experimentally observed by comparing lattice-matched GaAs solar cells with lattice-mismatched GaAs-on-Si solar cells with about 108 cm–2 dislocation density,12 using (a) external quantum efficiency (EQE) and (b) standard illuminated current density–voltage (J–V) curves, measured under the terrestrial global (AM1.5G) spectrum. High dislocation density reduces the EQE, thus the current, and lowers the voltage of the device.

Figure 2

Figure 3. (a) Illustration and (b) cross-sectional transmission electron microscope (TEM) image of a compositionally graded buffer within a multijunction solar cell. The lattice constant (aR) is slowly increased throughout the buffer, which gradually increases strain. Dislocations (green lines in illustration, and sharp contrast lines in TEM) form and glide to relieve the strain, allowing a strain-free, lattice-mismatched subcell with a low threading dislocation density (TDD) to be grown. (c) Plan-view 100 μm × 100 μm electron-beam-induced current image, measuring a TDD below 106 cm–2 in the active region of a metamorphic Ga0.7In0.3As solar cell.

Figure 3

Figure 4. Three material microstructures that influence glide. (a) Atomic force microscope image of metamorphic GaInP showing typical crosshatch roughness that can increase pinning dislocation interactions under the valleys. The image scale bar is on the right of the image, and the height of a line scan (blue line) is shown on the bottom of the image. (b) Transmission electron microscope image of phase separation in a GaxIn1–xP graded buffer, showing large pileups of pinned dislocations. Reprinted with permission from Reference 32. © 2007 American Institute of Physics. (c) Illustration showing how dislocations (green) in atomically ordered Ga0.5In0.5P disrupt the order pattern, which is energetically favorable.34

Figure 4

Figure 5. Illustrations of various high-efficiency metamorphic multijunction designs, where the active subcells are differently colored for clarity: (a) lattice-matched triple junction; (b) upright metamorphic; (c) inverted metamorphic; (d) multijunction on active Si; and (e) multijunction on inactive Si. Ge, GaAs, or Si substrates are used, and different bandgap combinations are targeted by using graded buffers.

Figure 5

Figure 6. (a) Internal quantum efficiency of metamorphic GaxIn1–xAs single-junction solar cells using phosphide-based graded buffers, demonstrating tunable absorption across the direct terrestrial (AM1.5D) solar spectrum. The AM1.5D spectrum is shown in gray, with units on the right axis. (b) Four-junction inverted metamorphic device tested under the concentrated AM1.5D spectrum, where “suns” is the concentration level. Very high efficiencies are possible with metamorphic designs.1