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Low-power electronics for energy harvesting sensors

Published online by Cambridge University Press:  25 March 2014

Steven Dunbar*
Affiliation:
Department of Electrical, Computer, and Energy Engineering, University of Colorado, Boulder, CO, USA. Phone: +1 720 323 6647
Zoya Popović
Affiliation:
Department of Electrical, Computer, and Energy Engineering, University of Colorado, Boulder, CO, USA. Phone: +1 720 323 6647
*
Corresponding author: S. Dunbar Email: steven.dunbar@colorado.edu

Abstract

This paper addresses low-power, low-voltage electronic circuit requirements for wireless sensors with energy harvesting. The challenges of start-up for micro-controller unit (MCU)-based energy-harvesting platforms is discussed where a transient, low-voltage (20–1000 mV), low-power (<100 μW) source having a relatively high source impedance (possibly >500 Ω) is used. Efficient converter circuitry is required to transform the low-voltage output from the source to a level suitable for typical electronic devices, 1.8–5 V, and a prototype is demonstrated in the paper. Owing to the limited energy available to deliver to the storage element, the converter output voltage typically has a slow rising slew rate that can be a problem for MCUs. This necessitates a reset circuit to hold-off operation until a level high enough for reliable operation is achieved. Once operational, Maximum Power Point Tracking (MPPT) extracts peak power from the harvester while simultaneously tracking the transient nature of the source. In this low-power application, MCU programming needs to be efficient, while otherwise keeping the MCU in the lowest power standby mode possible to conserve energy. In a fully integrated design, a single MCU may be used for the sensor application, power management, power conversion, and MPPT functions.

Information

Type
Review Article
Copyright
Copyright © Cambridge University Press 2014 
Figure 0

Fig. 1. Block diagram of a wireless device that obtains energy by harvesting vibration, light, radio-frequency waves, heat, etc. Low-voltage power conversion and reset circuits are needed to start-up from a depleted state. The MCU controls the power conversion stage and applies MPPT algorithms in addition to collecting and sending data. This paper addresses the shaded elements of the sensor block diagram.

Figure 1

Fig. 2. US Patent 4734658, circa 1988; [20] oscillator based on a depletion mode JFET, Q1, that converts very low voltage DC (13), less than 100 mV, to a much higher peak AC voltage (23) that may later be rectified back to DC. The input impedance of this circuit may be too low for some harvesting applications.

Figure 2

Fig. 3. Flyback converter with duty cycle D having a turns-ratio n and a diode from primary to secondary to allow startup current to flow. Equation valid only for CCM. In DCM mode Vout will be load dependent and less than the CCM case. Small, commercially available surface-mount transformers supporting this circuit are available [22].

Figure 3

Fig. 4. Boost converter. The special case n = 0 (inductor) is very common. The equation shown is valid for CCM mode. In DCM mode Vout will be load dependent and less than the CCM case. Commercially available surface mount 1:1 dual-wound inductors such as [27] may be used for the case n = 1. A variety of other turns ratios may be obtained using modular magnetics such as [28].

Figure 4

Fig. 5. Boost converter (n = 0) with added capacitive voltage doubling stage to further increase output voltage. CP ≪ CB, and storage capacitance CS of the sensor is located at the output, Vout.

Figure 5

Fig. 6. (a) Detailed block diagram of an MCU-based energy scavenging controller employing digital PWM control of a boost converter (n = 0); and (b) photograph of implemented start-up circuit.

Figure 6

Fig. 7. (a) Resistive test circuit to measure MPPT tracking versus Rs. A 2.5 V shunt regulator absorbs power from power conversion stage. (b) MPPT performance indicates VI closely regulated to 0.5·VS as expected for the resistive source impedance, RS.

Figure 7

Fig. 8. Reset oscillator based on the '1G97 multi-function logic gate configured as a multiplexer. Input hysteresis allows for oscillation frequency f ≈ 1/(RT·CT). Once booted, an MCU GPIO pin asserts INHIBIT high halting the oscillator with RESET in the high state to prevent a subsequent reset.

Figure 8

Fig. 9. An example of dynamic current drawn from the storage element during a packet transmission [35]. Total charge drawn is the area under the curve. Settling and dead times should be minimized or avoided to minimize QT and packet energy.

Figure 9

Fig. 10. Current consumption of a CMOS MCU scales with clock frequency and is also a function of applied voltage. Note that at FCLK = 0 Hz, the current does not become 0.0 mA; I0 ≠ 0 mA.

Figure 10

Table 1. Commercially available 2.45 GHz wireless devices.

Figure 11

Table 2. Commercially available sub-1 GHz wireless devices.