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Molecular mechanics and performance of crosslinked amorphous polymer adhesives

Published online by Cambridge University Press:  13 May 2014

Max Solar
Affiliation:
Department of Civil and Environmental Engineering, Laboratory for Atomistic and Molecular Mechanics (LAMM), Massachusetts Institute of Technology, Cambridge, Massachusetts; and Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts
Zhao Qin
Affiliation:
Department of Civil and Environmental Engineering, Laboratory for Atomistic and Molecular Mechanics (LAMM), Massachusetts Institute of Technology, Cambridge, Massachusetts
Markus J. Buehler*
Affiliation:
Laboratory for Atomistic and Molecular Mechanics (LAMM), Department of Civil and Environmental Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts; and Center for Computational Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts; and Center for Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts
*
a) Address all correspondence to this author. e-mail: mbuehler@mit.edu

Abstract

Amorphous polymers are among the most common materials used in adhesives, and a clear understanding of the effects of molecular scale features on macroscopic responses is necessary to design new, better performing adhesives. While many features have been investigated, including effects of molecular weight, inclusion of filler materials, and some effects of crosslinking, much of the understanding of the adhesive response remains empirical. Specifically, choosing the appropriate combination of polymer properties that optimize the work required to debond is still a challenge and the interplay between mechanical and chemical properties of polymers at interfaces is largely unknown. Here, we perform molecular dynamics simulations on a simple coarse-grained polymer model to directly investigate the role of crosslinking in determining the adhesive response of amorphous polymers at the molecular level. We find that crosslinking has a dramatic effect on the mechanical properties even at relatively low crosslink densities, and that crosslinking alone can be effective for optimizing the adhesive response of amorphous polymer adhesives. We observe a clear transition from cohesive to adhesive failure as the crosslink density is increased which coincides with the optimal toughening in the films. Furthermore, we find that our model captures the key molecular scale deformation mechanisms that control the adhesive response. For low crosslink densities, increased crosslinking improves the adhesive response by inhibiting chain sliding and allowing the structures to achieve large deformations, but as the crosslink density is increased further, the adhesive response is diminished due to reduced overall deformability. Our results provide simple but important insights into how crosslinking in amorphous polymer adhesives can be used to tune the mechanical response and ultimately to optimize adhesive performance for various applications.

Information

Type
Articles
Copyright
Copyright © Materials Research Society 2014 
Figure 0

FIG. 1. Representative snapshots from the three phases of structure preparation. The different colors indicate beads belonging to different chains. Panel (a) shows the initial random walk structure in which the chains are highly overlapped. Panel (b) shows the structure following the relaxation process. This structure is a dilute collection of mostly extended chains. Panel (c) shows the final structure following the equilibration and crosslinking steps. The structure becomes much more dense and the chains are highly entangled. A single unit cell with adhesive walls is shown in (d); a 9 × 9 array of unit cells is shown in (e) which demonstrates the thin film geometry achieved with the periodic boundary conditions.

Figure 1

FIG. 2. Variation of final crosslink density with the concentration of crosslinkable (type 2) beads. We study seven crosslink densities ranging from 0 to 5.81%.

Figure 2

FIG. 3. Panel (a) shows the stress–strain response of the seven structures investigated; the inset plots the small strain (elastic regime) response. Panel (b) shows the variation of the elastic modulus and peak stress as a function of crosslink density. Panel (c) shows the strain-to-failure with increasing crosslink density. Panel (d) plots the plateau stress versus the crosslink density. The lowest two crosslink densities are excluded since those structures failed before supporting a steady applied stress. The mean value from three tack test simulations are plotted with error bars showing the minimum and maximum observed values.

Figure 3

FIG. 4. Representative simulation snapshots from the post-elastic regime. The crosslink density (concentration of beads in crosslinks) is given by ρxL. Representative fibril structures are shown in (a); various degrees of deformation are shown to highlight the diversity of the deformed geometries. Snapshots of the structures just prior to failure are shown in panel (b).

Figure 4

FIG. 5. Representative simulation snapshots after failure. In each case the structure relaxes quickly after failure. Lower crosslink densities result in cohesive failure, while structures with larger crosslink densities fail adhesively. Adhesive failure is typically desirable as PSAs are often used in reusable applications.

Figure 5

FIG. 6. Panel (a) plots the normalized toughness modulus; the mean result from three tack test simulations is shown with error bars indicating the minimum and maximum observed values. Increasing the crosslink density causes an initial increase in the toughness modulus due to increases in the plateau stress and strain-to-failure. However, further increases cause a drop in the toughness modulus due to a decreased strain-to-failure. A schematic of the competing deformation mechanisms responsible for the observed response is shown in (b). For low crosslink densities (i), the chains are able to extend and the crosslinks effectively increase the average chain length and in turn increase the overall extensibility. For larger crosslink densities (ii), the deformability decreases and the structure transitions to an adhesive failure mode.