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The retraction of jetted slender viscoelastic liquid filaments

Published online by Cambridge University Press:  27 October 2021

Uddalok Sen*
Affiliation:
Physics of Fluids Group, Max Planck Center for Complex Fluid Dynamics, Department of Science and Technology, MESA+ Institute for Nanotechnology, and J. M. Burgers Centre for Fluid Dynamics, University of Twente, 7500 AE Enschede, The Netherlands
Charu Datt
Affiliation:
Physics of Fluids Group, Max Planck Center for Complex Fluid Dynamics, Department of Science and Technology, MESA+ Institute for Nanotechnology, and J. M. Burgers Centre for Fluid Dynamics, University of Twente, 7500 AE Enschede, The Netherlands
Tim Segers
Affiliation:
Physics of Fluids Group, Max Planck Center for Complex Fluid Dynamics, Department of Science and Technology, MESA+ Institute for Nanotechnology, and J. M. Burgers Centre for Fluid Dynamics, University of Twente, 7500 AE Enschede, The Netherlands BIOS Lab on a Chip Group, Max Planck Center for Complex Fluid Dynamics, Department of Science and Technology, MESA+ Institute for Nanotechnology, and J. M. Burgers Centre for Fluid Dynamics, University of Twente, 7500 AE Enschede, The Netherlands
Herman Wijshoff
Affiliation:
Department of Mechanical Engineering, Eindhoven University of Technology, 5600 MB Eindhoven, The Netherlands Canon Production Printing B. V., 5900 MA Venlo, The Netherlands
Jacco H. Snoeijer
Affiliation:
Physics of Fluids Group, Max Planck Center for Complex Fluid Dynamics, Department of Science and Technology, MESA+ Institute for Nanotechnology, and J. M. Burgers Centre for Fluid Dynamics, University of Twente, 7500 AE Enschede, The Netherlands
Michel Versluis
Affiliation:
Physics of Fluids Group, Max Planck Center for Complex Fluid Dynamics, Department of Science and Technology, MESA+ Institute for Nanotechnology, and J. M. Burgers Centre for Fluid Dynamics, University of Twente, 7500 AE Enschede, The Netherlands
Detlef Lohse*
Affiliation:
Physics of Fluids Group, Max Planck Center for Complex Fluid Dynamics, Department of Science and Technology, MESA+ Institute for Nanotechnology, and J. M. Burgers Centre for Fluid Dynamics, University of Twente, 7500 AE Enschede, The Netherlands Max Planck Institute for Dynamics and Self-Organization, 37077, Göttingen, Germany
*
†Email addresses for correspondence: u.sen@utwente.nl, d.lohse@utwente.nl
†Email addresses for correspondence: u.sen@utwente.nl, d.lohse@utwente.nl

Abstract

Long and slender liquid filaments are produced during inkjet printing, which can subsequently either retract to form a single droplet, or break up to form a primary droplet and one or more satellite droplets. These satellite droplets are undesirable since they degrade the quality and reproducibility of the print, and lead to contamination within the enclosure of the print device. Existing strategies for the suppression of satellite droplet formation include, among others, adding viscoelasticity to the ink. In the present work, we aim to improve the understanding of the role of viscoelasticity in suppressing satellite droplets in inkjet printing. We demonstrate that very dilute viscoelastic aqueous solutions ($\text {concentrations} \sim 0.003\,\%$ wt. polyethylene oxide, corresponding to nozzle Deborah number $De_{n}\sim 3$) can suppress satellite droplet formation. Furthermore, we show that, for a given driving condition, upper and lower bounds of polymer concentration exist, within which satellite droplets are suppressed. Satellite droplets are formed at concentrations below the lower bound, while jetting ceases for concentrations above the upper bound (for fixed driving conditions). Moreover, we observe that, with concentrations in between the two bounds, the filaments retract at velocities larger than the corresponding Taylor–Culick velocity for the Newtonian case. We show that this enhanced retraction velocity can be attributed to the elastic tension due to polymer stretching, which builds up during the initial jetting phase. These results shed some light on the complex interplay between inertia, capillarity and viscoelasticity for retracting liquid filaments, which is important for the stability and quality of inkjet printing of polymer solutions.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Table 1. Salient properties of the PEO1M solutions used in the present work.

Figure 1

Figure 1. (a) Schematic of the experimental set-up. (b) Typical trapezoidal pulse used for actuation. (c) Jetting with water at $V_{A, max} = 50$ V, $t_{w} = 40\,\mathrm {\mu }$s results in a single droplet. (d) Jetting with water at $V_{A, max}= 60$ V, $t_{w} = 40\,\mathrm {\mu }$s results in the formation of a primary droplet and a satellite droplet.

Figure 2

Figure 2. (a) Jetting with water at $V_{A, max} = 60$ V, $t_{w} = 40\,\mathrm {\mu }$s results in the formation of a satellite droplet (‘satellite’ regime). (b) Jetting with 0.003 % PEO1M solution ($\lambda =28.2$ ms, $c/c^{\ast }=0.022$, nozzle Deborah number $(De_{n})=1.91$) at $V_{A, max} = 60$ V, $t_{w} = 40\,\mathrm {\mu }$s results in the suppression of satellite droplet formation (‘no satellite’ regime). (c) A 0.009 % PEO1M solution ($\lambda =99.38$ ms, $c/c^{\ast }=0.067$, $De_{n}=6.75$) at $V_{A, max} = 60$ V, $t_{w} = 40\,\mathrm {\mu }$s results in no detachment of droplets from the nozzle (‘no jetting’ regime).

Figure 3

Figure 3. Motion of the liquid meniscus inside the nozzle, at $V_{A, max} = 60$ V, $t_{w} = 40\,\mathrm {\mu }$s, for (a) 0.001 % PEO1M, (b) 0.003 % PEO1M and (c) 0.009 % PEO1M solutions, basically showing no difference. (d) The variation of the meniscus position ($z_{m}$) with time ($t$). For the same driving condition (both $V_{A, max}$, $t_{w}$ kept constant), the maximum meniscus position ($z_{m, max}$) is independent of the polymer concentration. The dashed lines are guides for the eyes.

Figure 4

Figure 4. Regime map based on the nozzle Deborah number ($De_{n}$) and the non-dimensional maximum meniscus position ($\tilde {z}_{m}$). The insets show the typical jetting (or lack of) behaviour observed in each regime, namely satellite formation (blue markers) for low $De_{n}$ and high $\tilde {z}_{m}$, no satellite formation (green markers) for intermediate $De_{n}$ and $\tilde {z}_{m}$, and no jetting (red markers) for high $De_{n}$ and low $\tilde {z}_{m}$. Each datapoint represents approximately 25 experiments.

Figure 5

Figure 5. (a) Temporal evolution of the length $L(t)$ of the travelling liquid filaments with time $t$. The inset shows a typical measurement. The dashed lines are linear fits. (b) Variation of the ratio of the filament retraction velocity ($v_{ret}$, measured from the experiments) to the corresponding Newtonian Taylor–Culick velocity ($v_{TC}$), plotted against the filament Deborah number, $De_{0}$. The dashed line indicates the Newtonian behaviour, $v_{ret} = v_{TC}$. (c) Variation of $v_{ret}/v_{TC}$ plotted against the maximum meniscus position ($\tilde {z}_{m}$). The dashed line indicates Newtonian behaviour, $v_{ret} = v_{TC}$.

Figure 6

Figure 6. (a) The evolution of a jetted 0.005 % PEO1M ligament produced at $V_{A, max} = 60$ V, $t_{w} = 40\,\mathrm {\mu }$s. (b) Schematic of the geometry for the theoretical model, also clarifying the employed notation.

Figure 7

Figure 7. Filament length $L(t)$ as a function of time: (a) fitting of the theoretical predictions (solid lines) with experimental observations (discrete datapoints); the dashed lines indicate the corresponding Newtonian (Taylor–Culick) behaviour. (b) Linear behaviour at small $T/\lambda$ as predicted by (5.17); the discrete datapoints correspond to the experiments while the solid lines indicate the prediction from (5.17) valid for small times $T/\lambda < 1$. (c) Variation of the fitted $A_{0}^{1/2}$ with the initial aspect ratio ($L_{0}/R_{0}$). The dashed line representing a linear fit. (d) Variation of $A_{0}^{1/2}$ with $De_{0}$.

Sen et al. supplementary movie 1

Jetting with water art different voltages.

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Video 21.1 MB

Sen et al. supplementary movie 2

Jetting with different polymer concentrations at the same driving conditions.

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Video 21.4 MB

Sen et al. supplementary movie 3

Liquid meniscus motion for different polymer concentrations at the same driving condition.

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Video 21.1 MB
Supplementary material: PDF

Sen et al. supplementary material

Supplementary figure

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