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Influence of a high magnetic field on the solidification structures of ternary Al–Fe–Zr alloy

Published online by Cambridge University Press:  06 February 2017

Lei Li
Affiliation:
Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819, People’s Republic of China; School of Materials Science and Engineering, Northeastern University, Shenyang 110819, People’s Republic of China; and Suzhou Research Institute for Nonferrous Metals, Suzhou 215026, People’s Republic of China
Chunyan Ban*
Affiliation:
Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819, People’s Republic of China; and School of Materials Science and Engineering, Northeastern University, Shenyang 110819, People’s Republic of China
Xuchen Shi
Affiliation:
Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819, People’s Republic of China; and School of Materials Science and Engineering, Northeastern University, Shenyang 110819, People’s Republic of China
Haitao Zhang
Affiliation:
Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819, People’s Republic of China; School of Materials Science and Engineering, Northeastern University, Shenyang 110819, People’s Republic of China; and Suzhou Research Institute for Nonferrous Metals, Suzhou 215026, People’s Republic of China
Yubo Zuo
Affiliation:
Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819, People’s Republic of China; and School of Materials Science and Engineering, Northeastern University, Shenyang 110819, People’s Republic of China
Qingfeng Zhu
Affiliation:
Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819, People’s Republic of China; and School of Materials Science and Engineering, Northeastern University, Shenyang 110819, People’s Republic of China
Xiangjie Wang
Affiliation:
Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819, People’s Republic of China; and School of Materials Science and Engineering, Northeastern University, Shenyang 110819, People’s Republic of China
Jianzhong Cui
Affiliation:
Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819, People’s Republic of China; and School of Materials Science and Engineering, Northeastern University, Shenyang 110819, People’s Republic of China
Hiromi Nagaumi
Affiliation:
Suzhou Research Institute for Nonferrous Metals, Suzhou 215026, People’s Republic of China
*
a) Address all correspondence to this author. e-mail: bancy@epm.neu.edu.cn

Abstract

The effects of high magnetic fields on the solidification structures of ternary Al–Fe–Zr alloy were investigated. The results showed that the primary Al3Fe crystals mainly show bar-like form, whereas the unmelted Al3Zr crystals reveal tabular and the newly crystallized primary Al3Zr crystals have fine/coarse needle-like forms. When a 12 T magnetic field is applied, the primary Al3Fe crystals are distributed homogenously and the fine needle-like primary Al3Zr levitated. Moreover, the primary Al3Fe crystals align horizontally in the upper but vertically in the lower part of the specimen. The needle-like primary Al3Zr crystals align vertically, whereas the tabular ones have their two opposite corners on the large surfaces toward the positive and negative magnetic field direction. Crystallographic analysis indicates that 〈100〉 and 〈110〉 are the preferred axes of the primary Al3Fe and the Al3Zr crystals with respect to the magnetic field, respectively. The redistribution and realignments of the crystals are discussed.

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Articles
Copyright
Copyright © Materials Research Society 2017 
Figure 0

FIG. 1. X-ray pattern of the Al–Fe–Zr specimen solidified without the HMF.

Figure 1

FIG. 2. Longitudinal macrostructures of the specimens with B of (a) 0, (b) 3, (c) 5, (d) 8.8, and (e) 12 T, respectively; BSE images (f) corresponding to the positions close to and in the deposit layer of the 12 T specimen, respectively. The arrows denote the primary Al3Fe and Al3Zr phases. The insets in (a) and (e) show the detected composition data of the primary Al3Fe and Al3Zr, respectively.

Figure 2

FIG. 3. Microstructures corresponding to the upper parts of Figs. 2(a)–2(e) with different HMFs: (a) 0, (b) 3, (c) 5, (d) 8.8, and (e) 12 T, respectively. Microstructure (f) corresponding to the lower part of the 12 T specimen.

Figure 3

FIG. 4. Microstructures corresponding to the denoted positions of (a) 1, (b) 2, (c) 3, (d) 4, and (e) 5 in the deposit layers in Figs. 2(a)–2(e), respectively.

Figure 4

FIG. 5. SEM images of the deep-etched deposit layers in the longitudinal sections with (a) 0 T and (b) 12 T and in the cross sections with (c) 0 T and (d) 12 T HMFs, respectively.

Figure 5

FIG. 6. Calculated three-dimensional growth habit (a) and magnified SEM image (b) of the tabular Al3Zr crystals in the deposit layers.

Figure 6

FIG. 7. All-Euler orientation micrographs in the central deposit layers of the specimens with (a) 0 and 12 T HMF, respectively; Phase maps corresponding to the (c) 0 T and (d) 12 T orientation micrographs in (a) and (b), respectively. The Al3Zr and the α-Al phases in the phase maps are denoted by red and blue colors, respectively.

Figure 7

FIG. 8. Contoured 〈110〉 direction pole figures corresponding to the Al3Zr crystals in (a) Fig. 7(a) and (b) Fig. 7(b), respectively. The images to the right of the pole figures display the MUD in different colors.

Figure 8

FIG. 9. Computed isothermal section of Al–Fe–Zr ternary phase diagram at 1000 °C.18