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Position estimation of lap joints for seam tracking applications at mm-wave frequencies

Published online by Cambridge University Press:  23 April 2013

Jochen O. Schrattenecker*
Affiliation:
Institute for Communications Engineering and RF-Systems, Altenberger Str. 69, A-4040 Linz, Austria. Phone : +43 732 2468 6390
Andreas Haderer
Affiliation:
Institute for Communications Engineering and RF-Systems, Altenberger Str. 69, A-4040 Linz, Austria. Phone : +43 732 2468 6390
Günther Reinthaler
Affiliation:
Fronius International GmbH, Günter Fronius Str. 1, A-4600 Wels-Thalheim, Austria
Andreas Stelzer
Affiliation:
Institute for Communications Engineering and RF-Systems, Altenberger Str. 69, A-4040 Linz, Austria. Phone : +43 732 2468 6390
*
Corresponding author: J. Schrattenecker Email: j.schrattenecker@nthfs.jku.at
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Abstract

In this paper, we present the results of using a frequency-stepped continuous-wave radar system to estimate the position of overlapping and electrically good conductive plates. We especially focus on polarimetric scattering effects caused by the step of a lap joint, which is a common welding-geometry. To model the step's contribution to the overall scattered signal, we use a two-dimensional combined field integral equation (CFIE) approach. For demonstrating its practical applicability, the implemented scattering model is verified by measurements. To emphasize the improvements of position estimation by using a CFIE approach, the outcomes of the model are compared to a commonly used point scattering model. Finally, the numerical signal is utilized to precisely estimate the position of the lap joint.

Information

Type
Research Papers
Copyright
Copyright © Cambridge University Press and the European Microwave Association 2013 
Figure 0

Fig. 1.The pictured two-dimensional geometry is used to describe the simulation model and the measurement setup.

Figure 1

Fig. 2.The sketch shows different angles of the antennas and the antenna system.

Figure 2

Fig. 3.Simulated scattering parameters for different antenna rotation angles.

Figure 3

Table 1.Measurement setup, FSCW, and SAR parameters

Figure 4

Fig. 4.Block schematic of the signal processing tasks to get a one-dimensional data set from the measurement data.

Figure 5

Fig. 5.Magnitude of the measured parameter X12 (ux, r) normalized to its maximum. In addition, we depict the range bin ${\hat r}_{max}$.

Figure 6

Fig. 6.Real part of the measured parameter X12, 1D(ux) and the enhanced numerical model as described in Section V (B) for a one-dimensional aperture along ux and different thicknesses t = 10 mm and t = 2 mm.

Figure 7

Fig. 7.Cost functions of the numerical and the point target model for the step heights t =10 mm and t = 2 mm.

Figure 8

Fig. 8.Real part of the co-polarized and the shifted measurement data.

Figure 9

Fig. 9.Real part's relative error related to its maximum between the models and the measurement results.

Figure 10

Fig. 10.Estimation results for the point target, the numerical model, and the true position versus the plate thickness.

Figure 11

Fig. 11.Relative magnitude of the polarimetric signal model for different edge thicknesses and the monostatic signal for a thickness of 10 mm.