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Bridging-droplet transfer from solid to porous surfaces

Published online by Cambridge University Press:  29 September 2022

Kevin R. Murphy
Affiliation:
Department of Biomedical Engineering and Mechanics, Virginia Tech, Blacksburg, VA 24061, USA
Jonathan B. Boreyko*
Affiliation:
Department of Mechanical Engineering, Virginia Tech, Blacksburg, VA 24061, USA
*
†Email address for correspondence: boreyko@vt.edu

Abstract

When the top of a sessile droplet is contacted by an opposing solid surface, the droplet can transfer depending on the wettabilities and relative velocity of the surfaces. What if the surface receiving the liquid was porous? High-speed imaging was used to capture the transfer of a droplet from a solid substrate to an opposing porous surface. The parameters that were varied include the wettability of the donor substrate, the pore size of the receiving surface and the droplet's volume and working fluid. Generally, the transfer process is split into two sequential regimes, wetting and wicking, with wicking being three orders of magnitude longer than wetting on average. The wetting regime is split into two sub-regimes, the donor-independent and donor-dependent regimes. The donor-independent regime follows the dynamics of droplet coalescence, starting in a mass-limited viscous regime followed by a capillary–inertial regime. The donor-dependent regime is driven by a global change in Laplace pressure across the liquid bridge, with the viscous wedge of the receding contact line being the rate-limiting factor. The wicking regime is governed by Darcy's law, completing the transfer process of the droplet.

Information

Type
JFM Papers
Copyright
© The Author(s), 2022. Published by Cambridge University Press
Figure 0

Table 1. Contact angle, advancing contact angle, receding contact angle and contact angle hysteresis of water on the three surfaces used in our experiments. The errors are plus/minus one standard deviation of the measurements.

Figure 1

Figure 1. (a) Side-view photograph of a sessile droplet with a static contact angle $\theta$, just prior to bridging into an overlying porous surface. The porous roof, false coloured to enhance visibility, was slowly lowered until the gap height ($h$) matched the height of the droplet. (b) During the bridging process, relevant parameters include the contact radii for the donor and receiving surfaces, $r_d$ and $r_r$, respectively, the contact angles for the donor and receiving surfaces, $\theta _d$ and $\theta _r$, respectively, and the height of the gap, $h$, which is fixed during the bridging process and equal to the height of the droplet before bridging.

Figure 2

Table 2. Physical characteristics of the liquids used in our experiments.

Figure 3

Figure 2. High-speed imaging of the bridging process for water droplets, where the donor substrate was (a) hydrophilic (HPL), (b) hydrophobic (HPB) or (c) superhydrophobic (SHPB). The first row of each trial depicts the wetting regime, while the second row shows the subsequent wicking regime. See supplementary movies 1 and 2 available at https://doi.org/10.1017/jfm.2022.721. (a) Water, $V = 0.5\,\mathrm {\mu }{\rm l}$, HPL, ${r_p = 800}$ nm. (b) Water, $V = 0.5,\mathrm {\mu }{\rm l}$, HPB, $r_p = 800$ nm. (c) Water, $V = 0.5\,\mathrm {\mu }{\rm l}$, SHPB, $r_p = 800$ nm.

Figure 4

Figure 3. High-speed imaging of the droplet bridging process, where the working fluid, droplet volume and pore radius were all varied. See supplementary movies 3 and 4. (a) Ethanol, $V = 0.5\,\mathrm {\mu }{\rm l}$, HPB, $r_p = 800\,{\rm nm}$. (b) Si oil, $V = 0.5\,\mathrm {\mu }{\rm l}$, HPB, $r_p = 800\,{\rm nm}$. (c) Water, $V = 5\,\mathrm {\mu }{\rm l}$, HPL, $r_p = 800\,{\rm nm}$. (d) Water, $V = 0.5\,\mathrm {\mu }{\rm l}$, HPL, $r_p = 80\,{\rm nm}$.

Figure 5

Figure 4. Evolving contact radii and contact angles over the entirety of the droplet bridging process. Each trial is shown as two data series, triangles for the donor radius or contact angle and circles for the receiving radius or contact angle. (a,b) The wettability of the donor substrate and (c,d) working fluid were varied for a $V =0.5 \,\mathrm {\mu }$l droplet and a receiving pore size of $r_{p} =800$ nm. (e, f) The droplet volume and pore radius were changed, for a HPB donor substrate using silicone oil as the working fluid. The measurements of the contact radii are graphed in (a,c,e) while the measurements of apparent contact angles are graphed in (b,d, f).

Figure 6

Figure 5. The experimental time scale for the wetting regime, vs the capillary–inertial time scale. The poor agreement motivates the more detailed modelling of the wetting regime, splitting it into donor-independent and donor-dependent sub-regimes.

Figure 7

Figure 6. Receiving contact radii vs time during the wetting regime. (a,b) Silicone oil droplets bridging from a HPB substrate, for various droplet volumes and receiving pore radii. (c,d) Water and ethanol droplets, of varying volume and donor wettability, bridging into $r_{p} =800$ nm pores; (a,c) are dimensional expressions of the receiving contact radius, whereas (b,d) are normalized by the gap height. During the first portion of the wetting process, $r_{r}$ follows the scaling laws for droplet coalescence: (b) the mass-limited viscous regime (5.3) and (d) the capillary–inertial regime (5.4). Here, $t_{cross}$ is the cross-over time between the donor-dependent and donor-independent regimes, which occurs when $r_{r} \approx h$. The donor-dependent regime does not follow the same scalings, resulting in the divergence between the model and experiments when $t > t_{cross}$ and $r_r > h$.

Figure 8

Figure 7. Conceptual overview of the donor-dependent wetting regime. The driving force for wetting is an asymmetric Laplace pressure caused by a mismatch in curvatures (a). Wetting is rate limited by a local viscous dissipation near the receding contact line (b).

Figure 9

Figure 8. Viscous wedge heights for the receding contact line during the donor-dependent wetting regime, calculated from (5.5) using measurements of the Laplace pressures and contact line velocity. Time is defined as $t - t_{cross}$, where $t_{cross}$ is the estimated duration of the preceding donor-independent wetting regime. Four cases are shown with different parameter sets: (a) water, 0.5 $\mathrm {\mu }$l, HPL, (b) water, 5 $\mathrm {\mu }$l, HPB, (c) ethanol, 5 $\mathrm {\mu }$l, HPB and (d) Si oil, 0.5 $\mathrm {\mu }$l, HPB.

Figure 10

Figure 9. The experimental duration of the wicking regime compared with the theoretical Darcy time scale (5.8). The best-fit trendline exhibits a power law slope of greater than unity, which we attribute to the scaling model not accounting for the bridge's varying contact area and eventual pinch-off.

Figure 11

Figure 10. Schematic of the coordinate system used to develop a numerical model for the wicking regime. The bridge profile is made up of points moving along the free interface, $s$, with the changes in $\theta$, $r$ and $z$ governed by their relationships between each other and a constraint of constant Laplace pressure.

Figure 12

Figure 11. Results of the wicking simulation (red curves) overlaid on experimental time-lapse photographs. The experimental conditions are a $V =5\,\mathrm {\mu }$l water droplet on a HPL donor substrate, with (a) $r_p \approx 80$ nm and (b) $r_p \approx 800$ nm. Time zero corresponds to the beginning of the wicking regime, while the last frame of each video is the moment before pinch-off occurs.

Murphy and Boreyko Supplementary Movie 1

Bridging-droplet transfer corresponding to Fig. 2. The videos capture both the wetting and wicking regimes. Donor wettability is varied. Small flakes can be seen falling from the porous surface which we suspect to be microscopic pieces of the ceramic dislodged by the wetting process.

Download Murphy and Boreyko Supplementary Movie 1(Video)
Video 5.5 MB

Murphy and Boreyko Supplementary Movie 2

Bridging-droplet transfer corresponding to Fig. 2. These videos focus on the wetting regime, using a higher frame rate which necessitates a lower exposure and therefore darker videos.

Download Murphy and Boreyko Supplementary Movie 2(Video)
Video 2.1 MB

Murphy and Boreyko Supplementary Movie 3

Bridging-droplet transfer corresponding to Fig. 3, for varying working fluid, volume, and pore radius. The videos capture both the wetting and wicking regimes.

Download Murphy and Boreyko Supplementary Movie 3(Video)
Video 11.7 MB

Murphy and Boreyko Supplementary Movie 4

Bridging-droplet transfer corresponding to Fig. 3. These videos focus on the wetting regime, using a higher frame rate which necessitates a lower exposure and therefore darker videos. We do not show the video corresponding to Fig. 3d, as varying the pore radius does not appreciably affect the wetting regime by itself.

Download Murphy and Boreyko Supplementary Movie 4(Video)
Video 9.9 MB
Supplementary material: PDF

Murphy and Boreyko Supplementary Material

Murphy and Boreyko Supplementary Material

Download Murphy and Boreyko Supplementary Material(PDF)
PDF 261 KB