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Characterization and assessment of the wideband magnetic properties of nanocrystalline alloys and soft ferrites

Published online by Cambridge University Press:  13 August 2018

Enzo Ferrara*
Affiliation:
Istituto Nazionale di Ricerca Metrologica INRIM, Torino, Italy
Fausto Fiorillo
Affiliation:
Istituto Nazionale di Ricerca Metrologica INRIM, Torino, Italy
Cinzia Beatrice
Affiliation:
Istituto Nazionale di Ricerca Metrologica INRIM, Torino, Italy
Samuel Dobák
Affiliation:
Department of Nanosciences and Materials, Institute of Physics, P.J. Šafárik University, Košice, Slovakia
Carlo Ragusa
Affiliation:
Department of Energy, Politecnico di Torino, Torino, Italy
Alessandro Magni
Affiliation:
Istituto Nazionale di Ricerca Metrologica INRIM, Torino, Italy
Carlo Appino
Affiliation:
Istituto Nazionale di Ricerca Metrologica INRIM, Torino, Italy
*
a)Address all correspondence to this author. e-mail: e.ferrara@inrim.it

Abstract

Efficient applications of magnetic cores in sensing and power electronics require low-loss and versatile soft magnetic materials, with excellent response on a wide range of frequencies. This objective is traditionally pursued with ferrite and Permalloy tape cores, available under a variety of properties. Comparable and even superior soft magnetic behavior can, however, be obtained with amorphous and nanocrystalline alloys, with the latter, in particular, combining flexible response to thermal treatments with high magnetic saturation. Broadband precise magnetic characterization of these materials, crucial to their use as inductive cores, is fully appreciated when associated with assessment by physical modeling. Comprehensive measuring approach and significant results obtained in sintered soft ferrites and nanocrystalline ribbons up to 1 GHz are highlighted in this paper. We show how broadband loss and permeability behaviors can be quantitatively interpreted in the framework of the loss separation concept, applied to eddy current and spin damping dissipation mechanisms.

Information

Type
REVIEW
Copyright
Copyright © Materials Research Society 2018 
Figure 0

TABLE I. Typical compositions and basic magnetic parameters of soft magnetic materials for broadband applications.

Figure 1

FIG. 1. (a) Quasi-static major hysteresis loops of soft magnetic materials for broadband applications (Permalloy Fe15Ni80Mo5, amorphous alloy Co67Fe4B14.5Si14.5, nanocrystalline (Finemet) alloy Fe73.5Cu1Nb3B9Si13.5). All these materials are obtained as ribbons. Either longitudinal Ku‖ or transverse Ku⊥ anisotropy is induced by annealing under a saturating magnetic field. Quasi-linear J(H) curve with Ku⊥ ∼ 15 J/m3 is shown for the Finemet alloy. (b) The normal magnetization curves of the same alloys are compared with those of the sintered Mn–Zn and Ni–Zn ferrites.

Figure 2

FIG. 2. Power loss at intermediate and high frequencies and peak polarization value Jp = 200 mT in tapewound ring samples of Fe15Ni80Mo5 Permalloy (ribbon thickness d = 25 μm), amorphous Co67Fe4B14.5Si14.5 alloy (d = 13.7 μm), nanocrystalline (Finemet) Fe73.5Cu1Nb3B9Si13.5 alloy (d = 20.3 μm), and in a sintered Mn–Zn ferrite. The tapewound samples have been annealed under a transverse saturating field.

Figure 3

FIG. 3. Scheme of a fluxmetric setup used in the broadband measurement of hysteresis loop and losses in soft magnetic materials. The voltage drop uH = RHiH on the anti-inductive resistance RH, proportional to the applied field, and the secondary voltage u2 are fed into a high-sampling-rate acquisition device. The prescribed induction waveform is controlled by digital feedback. Number of turns and layout of the primary and secondary windings can evolve with frequency, to guarantee sufficiently high u2 value at low frequencies and minimum role by the stray parameters at high frequencies.

Figure 4

FIG. 4. The complex magnetic permeability of a ring sample is obtained up to a few GHz by a transmission-line method, making use of a VNA feeding a shorted 50 Ω coaxial cable, which holds the sample at its bottom. The VNA generates a frequency-swept signal and provides the frequency dependence of the complex reflection coefficient S11(f). This is, in turn, related to the impedance Zsh(f) at the sample plane by the equation Zsh(f) = Z0(1 + S11(f))/(1 − S11(f)), where Z0 is the characteristic impedance of the line. S11(f) is measured at the sample plane by moving the port plane via internal software, compensating for the electrical length of the coaxial cable.

Figure 5

FIG. 5. (a) Examples of wideband behavior of the relative real permeability µ′r(f) in Mn–Zn and Ni–Zn ferrite ring samples (outside diameter 15 mm, thickness 5.36 mm) at different Jp values. The fluxmetric and VNA results overlap in the common frequency interval. (b) Corresponding behavior of the energy losses. The overlapping region shrinks on increasing Jp because of a correspondingly increasing proportion of the domain wall processes with respect to the rotations.

Figure 6

FIG. 6. Real µ′ and imaginary µ″ permeability components versus frequency measured at Jp = 2 mT and Jp =200 mT in a 20.32 µm thick transverse anisotropy (K⊥ = 24 J/m3) nanocrystalline ribbon. Fluxmetric and VNA measurements overlap at high frequencies.

Figure 7

FIG. 7. Evolution of the hysteresis loops under increasing magnetizing frequency at Jp = 100 mT in a N30 Mn–Zn ferrite. The near-elliptical shape of the loops makes realistic their description via the complex permeability.

Figure 8

FIG. 8. Magneto-optical setup for broadband time-resolved observation of the domain structure in amorphous/nanocrystalline strip samples. The core of the setup is an intensified CCD camera, with aperture down to 50 ps, synchronized via an external dedicated delay unit. The specimen, endowed with primary and secondary windings, is placed between the pole faces of Mn–Zn ferrite double-C core for the fluxmetric measurements. After removing the upper portion of the yoke, Kerr measurements are performed (switch in the lower position), with the yoke providing the exciting AC field.

Figure 9

FIG. 9. Dynamic domain structure observed by high-speed Kerr imaging in a transverse anisotropy (K⊥ ∼ 50 J/m3) 19 μm thick Co71Fe4B15Si10 amorphous ribbon. (a) The stroboscopic acquisition is made at a given (H, J) point of the hysteresis loop (peak polarization Jp = 400 mT) at f = 100 kHz. (b) Differential image where the white stripes emerge from the magneto-optical frames taken at the opposite tip points of the loop and denote the area swept by the walls upon cycling between ±Jp. The gray areas are exclusively occupied by the rotational processes.

Figure 10

FIG. 10. The dynamic images of the domain structure, taken at Jp = ± 150 mT in a transverse anisotropy Co-based amorphous ribbon, are subtracted one to another, to reveal the displacements of the domain walls across the hysteresis loop. The area swept by the walls, exposed by the thin transverse stripes traversing the gray noise background, fully vanish at 2 MHz.

Figure 11

FIG. 11. Real and imaginary permeability measured up to 1 GHz by combination of fluxmetric (symbols) and VNA (solid lines) methods in a Mn–Zn ring sample sintered 7 h at 1360 °C. The rotational contributions ${\mu '_{{\rm{rot}}}}\left( f \right)$ and ${\mu ''_{{\rm{rot}}}}\left( f \right)$ are singled out from the measured permeabilities μ′(f) and μ″(f) by a self-consistent procedure, discussed in Ref. 55. The dashed lines show the prediction of the ${\mu '_{{\rm{rot}}}}\left( f \right)$ and ${\mu ''_{{\rm{rot}}}}\left( f \right)$ behaviors by Eq. (15) using the Landau–Lifshitz damping parameter α = 0.04.

Figure 12

FIG. 12. Magnetic energy loss W(f) up to 10 MHz at Jp = 10 mT in commercial Mn–Zn ferrite rings of different sizes. Eddy current losses provide a measurable contribution to W(f) in the largest sample only (thickness 9.14 mm), beyond about 1 MHz, as predicted by the calculated classical loss Wcl,eddy(f) (short-dash line).54 By subtracting Wcl,eddy(f) from W(f), we obtain the eddy current free loss curve (dashed line), which coincides with the curves measured on the smaller 5.09 and 2.56 mm thick rings.

Figure 13

FIG. 13. DC-1 GHz energy loss W(f) measured at two Jp levels in a Mn–Zn ring sample sintered 3 h at 1325 °C and its decomposition W(f) = Whyst + Wexc(f) + Wrot(f). The 1.2 mm thick sample is free of eddy current losses. Whyst is an experimental quantity, Wrot(f) is calculated by Eq. (16), and Wexc(f) is obtained as a difference. Wexc(f) significantly contributes to W(f) from some 50 kHz up to about 1 MHz, where it starts to drop (together with Whyst). In this frequency interval, it follows a law of the type Wexc(f) ∝ fp, with p ∼ 0.95.

Figure 14

FIG. 14. DC-1 GHz energy loss W(f) measured in a 20.1 µm thick transverse anisotropy nanocristalline ribbon (tapewound ring sample) with K⊥ = 15 J/m3 (symbols and solid lines). The loss decomposition is carried out at two different Jp values. The rotational loss Wrot(f), calculated with Eq. (20), coincides with the measured loss beyond a few hundred kHz. The contribution by eddy currents is put in evidence for Jp = 10 mT. The excess loss Wexc(f) = W(f) – Wrot(f) – Whyst obeys a power law dependence on frequency Wexc(f) ∝ fp, with p < 1 and decreasing with increasing Jp.

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