Hostname: page-component-74656f9884-kv2lp Total loading time: 0 Render date: 2026-11-06T07:33:28.037Z Has data issue: false hasContentIssue false

Impact of modularity as a circular design strategy on materials use for smart mobile devices

Published online by Cambridge University Press:  05 December 2019

Karsten Schischke*
Affiliation:
Fraunhofer IZM—Department Environmental and Reliability Engineering, Berlin 13355, Germany
Marina Proske
Affiliation:
Fraunhofer IZM—Department Environmental and Reliability Engineering, Berlin 13355, Germany; and Technische Universität Berlin, Berlin 13355, Germany
Nils F. Nissen
Affiliation:
Fraunhofer IZM—Department Environmental and Reliability Engineering, Berlin 13355, Germany
Martin Schneider-Ramelow
Affiliation:
Fraunhofer IZM, Berlin 13355, Germany; and Technische Universität Berlin, Berlin 13355, Germany
*
a)Address all correspondence to Karsten Schischke at karsten.schischke@izm.fraunhofer.de

Abstract

There is a huge variety of modular product designs for smartphones (concept studies, prototypes, products on the market), and a similarly high variety of circular economy aspects related to these different design approaches. Modularity requires initially more material input but pays off as the consumer is embracing the possibilities of modularity. Key materials for modularity features are gold, beryllium, and neodymium, etc.

On the example of smartphones modularity as a strategy for circular design is analyzed in detail. Modularity of products is a design trend, which is supposed to facilitate reparability, recyclability, and/or upgradeability. However, modularity requires some design changes. The most evident design change is the need for connectors to provide mechanical and electrical contact between individual modules. Depending on the nature and use scenario of a connector reliability, robustness, wear resistance, and non-reactive surfaces are required. The paper explains different modularity approaches for smartphones, some of these being already available in the market, others are still in a conceptual phase. Analyzing technologies for modularity leads to a group of “modularity materials,” which are essential for such circular design approaches, but at the same time are among those materials with a large environmental footprint or limited recyclability. A life cycle assessment of a modular smartphone shows a roughly 10% higher environmental life cycle impact compared with a conventional design. This needs to be compensated by reaping the circular economy benefits of a modular design, i.e., higher likeliness of getting a broken device repaired, extending the lifetime through hardware upgrades and refurbishment.

Information

Type
Review Article
Copyright
Copyright © Materials Research Society 2019 
Figure 0

Figure 1. Carbon footprint of smartphone parts.

Figure 1

Figure 2. Amount of connectors on logic boards of iPhones.

Figure 2

Figure 3. Modules with embedded components on mainboard prototype: (a) USB module and (b) digital signal processor and power modules (Ref. 3, copyright G. Podhradsky/Speech Processing Solutions, with permission).

Figure 3

Figure 4. Modular concept of the Fairphone 2 (Copyright Fairphone B.V., CC BY-SA, with permission).

Figure 4

Figure 5. Modular concept of (a) the PuzzlePhone and (b) the Google Project ARA.

Figure 5

Figure 6. Mobile phone with external camera (Siemens S55, market introduction: 2002).

Figure 6

Figure 7. Concept of a smartphone acting as a main computing unit for a tablet and computer (SHIFTmu bundle).

Figure 7

Table 1. Modularity classification.

Figure 8

Table 2. RRU screening of modularity types.

Figure 9

Table 3. Connector durability requirements.

Figure 10

Figure 8. Mezzanine strip connectors in current iPhone designs.

Figure 11

Figure 9. (a) Bottom side view of the spring array on a power module (copyright T. Krivec/AT&S, with permission) and (b) schematic drawing of a spring assembly.

Figure 12

Figure 10. Spring-loaded pins in modular smartphones: (a) X-ray oblique view, (b) top view of Fairphone 2 board-to-display connector, and (c) prototype PuzzlePhone coaxial antenna connector (copyright A. Santacreu/Circular Devices, with permission).

Figure 13

Figure 11. Google ARA first design iteration.

Figure 14

Table 4. Hard gold layer thickness of plug connectors depending on application.23

Figure 15

Figure 12. Modularity elements.

Figure 16

Table 5. Sustainability aspects of selected modularity elements.

Figure 17

Table 6. Material declaration of board-to-board connectors.

Figure 18

Figure 13. Contact pads on Fairphone 2 receiver, rear camera, and display module boards.

Figure 19

Table 7. Ni and Au content for module PCB contact areas.

Figure 20

Table 8. Material for sub-housings.

Figure 21

Table 9. LCA results: Fairphone 2 modularity (cradle to gate).