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Compound fault diagnosis method for aircraft air data system based on UKF and capsule network

Published online by Cambridge University Press:  03 August 2026

Yanhua Zhang
Affiliation:
Nanjing University of Aeronautics and Astronautics, Nanjing, China
Ziyue Wang
Affiliation:
Nanjing University of Aeronautics and Astronautics, Nanjing, China
Zhaoqi Song
Affiliation:
Nanjing University of Aeronautics and Astronautics, Nanjing, China
Yuehua Cheng*
Affiliation:
Nanjing University of Aeronautics and Astronautics, Nanjing, China
Kun Guo
Affiliation:
Beijing Research Institute of Mechanical and Electrical Technology, China
*
Corresponding author: Yuehua Cheng; Email: chengyuehua@nuaa.edu.cn
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Abstract

The air data system (ADS) consists of multiple sensors designed to measure atmospheric parameters during an aircraft’s flight. These measurements are then processed by the air data computer to compute the relevant flight parameters required for guidance and control. However, due to the system’s inherent complexity and the harsh flight environment, internal sensors are highly susceptible to failures, including scenarios where multiple components fail simultaneously. To address the issue of complex fault diagnosis in the aircraft air data system, this paper investigates a fault diagnosis method based on the unscented Kalman filter (UKF) and capsule network (CapsNet). First, a UKF model for atmospheric parameters is established based on the computational principles of the air data system, and parameters that can effectively reflect fault information are selected. Then, feature mode decomposition is applied to enhance fault characteristics, which are used as inputs for the neural network. Next, the convolutional layers of the CapsNet are improved using the InceptionV3 network to enhance feature extraction capabilities, and a multi-label classifier is designed to achieve fault location of compound faults. Finally, the proposed algorithm is validated on the simulation platform. Through ablation and comparative experiments, the proposed algorithm achieves a fault diagnosis accuracy of over 95%, demonstrating a more effective solution to the compound fault problem in the aircraft air data system. In our study, compared to convolutional neural networks (CNN), fully convolutional network (FCN), temporal convolutional network (TCN), Inception V3 and the original CapsNet, the improved CapsNet achieved the best performance in compound fault diagnosis.

Information

Type
Research Article
Copyright
© The Author(s), 2026. Published by Cambridge University Press on behalf of Royal Aeronautical Society
Figure 0

Figure 1. Schematic diagram of ADS structure.

Figure 1

Table 1. Typical fault of aircraft air data systemTable 1 long description.

Figure 2

Figure 2. Figure 2 long description.Fault diagnosis flowchart.

Figure 3

Figure 3. Structure of InceptionV3 network.

Figure 4

Figure 4. Structure of dynamic routing.

Figure 5

Figure 5. Figure 5 long description.Structure of improved CapsNet.

Figure 6

Table 2. Simulation environmentTable 2 long description.

Figure 7

Table 3. Fault setting tableTable 3 long description.

Figure 8

Table 4. Network architecture configuration of improved CapsNetTable 4 long description.

Figure 9

Table 5. Parameter optimisation resultsTable 5 long description.

Figure 10

Figure 6. Confusion matrix of improved CapsNet under single fault.

Figure 11

Figure 7. Figure 7 long description.Confusion matrix of CapsNet and InceptionV3 (a) confusion matrix of CapsNet (b) confusion matrix of InceptionV3.

Figure 12

Table 6. Statistical table of localisation metrics for different neural networks under single faultTable 6 long description.

Figure 13

Figure 8. t-SNE visualisation results of feature extraction for different neural networks (a) CNN (b) FCN (c) TCN (d) InceptionV3 (e) CapsNet (f) improved CapsNet.

Figure 14

Figure 9. Figure 9 long description.Confusion matrix of improved CapsNet under compound fault.

Figure 15

Table 7. Statistical table of localisation metrics for different neural networks under compound faultTable 7 long description.

Figure 16

Figure 10. Figure 10 long description.Confusion matrix of CNN under compound fault.

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Table 8. Statistical table of localisation metrics under different fault scenarios and dataTable 8 long description.

Figure 18

Figure 11. Error bar chart of fault location effectiveness for different neural networks.

Figure 19

Figure 12. Localisation confusion matrix based on measurement signals under single fault.

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Figure 13. Figure 13 long description.Localisation confusion matrix based on measurement signals under compound fault.