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General rheology of highly concentrated emulsions with insoluble surfactant

Published online by Cambridge University Press:  08 March 2017

Alexander Z. Zinchenko*
Affiliation:
Department of Chemical and Biological Engineering, University of Colorado, Boulder, CO 80309-0424, USA
Robert H. Davis
Affiliation:
Department of Chemical and Biological Engineering, University of Colorado, Boulder, CO 80309-0424, USA
*
†Email address for correspondence: alexander.zinchenko@colorado.edu

Abstract

A general constitutive model is constructed and validated for highly concentrated monodisperse emulsions of deformable drops with insoluble surfactant through long-time, large-scale and high-resolution multidrop simulations. There is the same amount of surfactant on each drop, and the linear model is assumed for the surface tension versus the surfactant concentration. The surfactant surface transport is coupled to multidrop hydrodynamics through the convective–diffusive equation and the interfacial stress balance. Only the limit of small surfactant diffusivities is addressed, when this parameter does not affect the rheology. An Oldroyd constitutive equation is postulated, with five variable coefficients depending on one instantaneous flow invariant (chosen as the drop-phase contribution to the dissipation rate). These coefficients are found by fitting the model to five precise rheological functions from two steady base flows at arbitrary deformation rates. One base flow is planar extension (PE) ( $\dot{\unicode[STIX]{x1D6E4}}x_{1},-\dot{\unicode[STIX]{x1D6E4}}x_{2},0$ ), the other one is planar mixed flow (PM) ( $\dot{\unicode[STIX]{x1D6FE}}x_{2}$ , $\dot{\unicode[STIX]{x1D6FE}}\unicode[STIX]{x1D712}x_{1}$ , 0) with $\unicode[STIX]{x1D712}=0.16$ . A small but finite $\unicode[STIX]{x1D712}$ (a precise choice in the range $\unicode[STIX]{x1D712}\sim 0.1$ is unimportant) provides a necessarily perturbation to exclude severe ergodic difficulties and abnormal, kinked behaviour inherent in simple shear for high drop volume fractions $c$ , especially at small capillary numbers $Ca$ and small drop-to-medium viscosity ratios $\unicode[STIX]{x1D706}$ . The database rheological functions are obtained for $c=0.45{-}0.6$ , $\unicode[STIX]{x1D706}=0.25{-}3$ and surfactant elasticities $\unicode[STIX]{x1D6FD}=0.05{-}0.2$ (based on the equilibrium surfactant concentration) from long-time simulations by a multipole-accelerated boundary-integral code with $N=100{-}200$ drops in a periodic cell and 2000–4000 boundary elements per drop. The code is an extension from Zinchenko & Davis (J. Fluid Mech., vol. 779, 2015, pp. 197–244) to account for surfactant transport and Marangoni stresses. Massive drop cusping or (sometimes) drop break-up limit the range of $Ca$ from above in the base flows, but there is no substantial lower limitation owing to the absence of phase transition difficulties. At small $\unicode[STIX]{x1D706}$ , even minimal surface contamination may have a strong effect on the rheology. The simulations remain accurate for quite strong drop interactions, when the PE emulsion viscosity is nine times that for the carrier fluid. The model validation against a steady PM flow with a different $\unicode[STIX]{x1D712}=0.5$ shows a very good agreement for various $Ca$ , $c$ and $\unicode[STIX]{x1D706}$ . In the three PE and PM time-dependent flow tests, the quasi-steady approximation is found to predict stresses poorly. In contrast, the combination of the steady-state results for PE and PM used in the present method to generate the Oldroyd parameters gives a model with much better predictions for these time-dependent flows.

Information

Type
Papers
Copyright
© 2017 Cambridge University Press 
Figure 0

Figure 1.Dynamics of the computational cell in steady PE; (a) $\dot{\unicode[STIX]{x1D6E4}}t=0$, (b) $\dot{\unicode[STIX]{x1D6E4}}t=\unicode[STIX]{x1D700}_{p}/2$. In (b), the cell is restructured (shaded area is the new cell) to continue the simulation. Mapping between the old and new cells (region I is translated to $\text{I}^{\prime }$, etc.) is used in (b) to recalculate the new drop positions. The third dimension $x_{3}$ is not shown. Adapted from Zinchenko & Davis (2015).

Figure 1

Figure 2.The geometry of the computational cell in steady PM flow ($\unicode[STIX]{x1D712}=0.16$) at $\dot{\unicode[STIX]{x1D6FE}}_{m}t/\unicode[STIX]{x1D700}_{p}=0$ (a), 0.417 (b), 0.833 (c), 1.25 (d), 1.667 (e) and 2.083 (f). In (d), the cell is restructured (shaded area is the new cell) to continue the simulation. At $\dot{\unicode[STIX]{x1D6FE}}_{m}t/\unicode[STIX]{x1D700}_{p}=5/2$ (not shown), the initial periodic cell is reproduced.

Figure 2

Figure 3.Final snapshots of the dynamical simulations for steady PM flow ($\unicode[STIX]{x1D712}=0.16$) at $c=0.6$ and $\unicode[STIX]{x1D706}=1$, with (a) $\unicode[STIX]{x1D6FD}=0.2$, $Ca=0.0116$, $t=352$, $N=100$, $N_{\triangle }=3840$ and (b) $\unicode[STIX]{x1D6FD}=0.05$, $Ca=0.0331$, $t=479$, $N=200$, $N_{\triangle }=2160$.

Figure 3

Figure 4.Trajectories of the rheological functions $\unicode[STIX]{x1D708}_{12}-1$, $\unicode[STIX]{x1D708}_{11}$ and $\unicode[STIX]{x1D708}_{22}$ (top to bottom) for the PM flow simulations corresponding to figures 3(a) and 3(b), respectively. Horizontal lines represent long-time averages.

Figure 4

Figure 5.An example of cusp smoothing in the steady PM flow simulation with $c=0.6$, $\unicode[STIX]{x1D706}=1$, $\unicode[STIX]{x1D6FD}=0.2$, $Ca=0.058$, $N=100$, $N_{\triangle }=2160$ and $\unicode[STIX]{x1D702}=5.7\times 10^{-5}$. The fully remeshed drop shape in (b), used to continue the simulation, fits perfectly the original shape in (a), except for the very small area near the cusp of no global significance and a negligible effect on the total drop volume fraction. The view and scale are the same for (a) and (b).

Figure 5

Figure 6.Trajectories of the rheological functions for steady PM flow ($\unicode[STIX]{x1D712}=0.16$) at $c=0.55$, $\unicode[STIX]{x1D706}=0.25$, $\unicode[STIX]{x1D6FD}=0.1$, $N=100$ and $N_{\triangle }=2880$, with (a) $Ca=0.0696$ and (b) $Ca=0.0348$.

Figure 6

Figure 7.Steady-state database rheological functions in the PM flow ($\unicode[STIX]{x1D712}=0.16$) with $\unicode[STIX]{x1D6FD}=0.1$ and $N=100$. Emulsion concentrations $c=0.45$ (a,c,e) and 0.55 (b,d,f). Viscosity ratios $\unicode[STIX]{x1D706}=3$ (a,b), 1 (c,d) and 0.25 (e,f). Squares, $N_{\triangle }=2160$; diamonds, $N_{\triangle }=2880$.

Figure 7

Figure 8.Steady-state database rheological functions in the PM flow ($\unicode[STIX]{x1D712}=0.16$) for $c=0.6$, $\unicode[STIX]{x1D706}=1$ and $N=100$, with (a) $\unicode[STIX]{x1D6FD}=0.2$ and (b) $\unicode[STIX]{x1D6FD}=0.05$. Squares, $N_{\triangle }=2160$; diamonds, $N_{\triangle }=2880$; circles, $N_{\triangle }=3840$.

Figure 8

Figure 9.(a) The final snapshot of the steady PE simulation with $c=0.6$, $\unicode[STIX]{x1D706}=1$, $\unicode[STIX]{x1D6FD}=0.05$, $Ca=0.096$, $N=200$ and $N_{\triangle }=2160$ at $t=346$ (the directions of the coordinate axes are the same as in figure 3); (b) the corresponding trajectories of the rheological functions.

Figure 9

Figure 10.Steady-state database rheological functions in the PE flow with $\unicode[STIX]{x1D6FD}=0.1$ and $N=100$ (solid symbols). Emulsion concentrations $c=0.45$ (a,c,e) and 0.55 (b,d,f). Viscosity ratios $\unicode[STIX]{x1D706}=3$ (a,b), 1 (c,d) and 0.25 (e,f). Squares, $N_{\triangle }=2160$; diamonds, $N_{\triangle }=2880$; circles, $N_{\triangle }=3840$. Open symbols in (f) are the clean-drop results from paper I.

Figure 10

Figure 11.Steady-state database rheological functions in the PE flow for $c=0.6$, $\unicode[STIX]{x1D706}=1$ and $N=100$, with (a) $\unicode[STIX]{x1D6FD}=0.2$ and (b) $\unicode[STIX]{x1D6FD}=0.05$. Squares, $N_{\triangle }=2160$; diamonds, $N_{\triangle }=2880$; circles, $N_{\triangle }=3840$.

Figure 11

Table 1.The effects of surface resolution $N_{\triangle }$ on the steady-state rheological functions $\unicode[STIX]{x1D707}_{pe}-1$ and $N_{pe}$ in the PE flow with 100 drops, $\unicode[STIX]{x1D6FD}=0.1$, $Ca=0.02$ and various emulsion concentrations $c$ and viscosity ratios $\unicode[STIX]{x1D706}$.

Figure 12

Figure 12.Non-dimensional variable Oldroyd coefficients versus the invariant (7.3) for concentrated emulsions with $c=0.55$ and $\unicode[STIX]{x1D6FD}=0.1$ at viscosity ratios (a) $\unicode[STIX]{x1D706}=3$ (b) $\unicode[STIX]{x1D706}=1$ and (c) $\unicode[STIX]{x1D706}=0.25$. Lines 1–5 are for $\unicode[STIX]{x1D706}_{1}$, $\unicode[STIX]{x1D707}_{1}$, $\unicode[STIX]{x1D706}_{2}$, $\unicode[STIX]{x1D707}_{2}$ and $\unicode[STIX]{x1D702}$, respectively. Some lines are labelled twice for clarity.

Figure 13

Figure 13.Non-dimensional variable Oldroyd coefficients versus the invariant (7.3) for $c=0.6$ and $\unicode[STIX]{x1D706}=1$, with (a) $\unicode[STIX]{x1D6FD}=0.2$ and (b) $\unicode[STIX]{x1D6FD}=0.05$. Lines 1–5 are for $\unicode[STIX]{x1D706}_{1}$, $\unicode[STIX]{x1D707}_{1}$, $\unicode[STIX]{x1D706}_{2}$, $\unicode[STIX]{x1D707}_{2}$ and $\unicode[STIX]{x1D702}$, respectively. Some lines are labelled twice for clarity.

Figure 14

Figure 14.Steady-state rheological functions for PM flow $\unicode[STIX]{x1D712}=0.5$ with (a) $c=0.55$, $\unicode[STIX]{x1D706}=1$, $\unicode[STIX]{x1D6FD}=0.1$ (b) $c=0.55$, $\unicode[STIX]{x1D706}=0.25$, $\unicode[STIX]{x1D6FD}=0.1$ and (c) $c=0.6$, $\unicode[STIX]{x1D706}=1$, $\unicode[STIX]{x1D6FD}=0.2$. Lines are from constitutive modelling, and symbols are precise BI results.

Figure 15

Figure 15.The deformation-rate function $\unicode[STIX]{x1D711}(s)$ used in the transient PE and PM flow tests.

Figure 16

Figure 16.Transient PE flow test for $c=0.6$, $\unicode[STIX]{x1D706}=1$ and $\unicode[STIX]{x1D6FD}=0.2$; (a) the final snapshot of the BI simulation with 200 drops and $N_{\triangle }=2160$ (the directions of the coordinate axes are the same as in figure 3); (b) the viscosity function from the BI simulation (solid line), constitutive modelling (dashed line) and the quasi-steady approximation (dotted line).

Figure 17

Figure 17.Transient PM flow test for $\unicode[STIX]{x1D712}=0.16$, $c=0.55$, $\unicode[STIX]{x1D706}=0.25$ and $\unicode[STIX]{x1D6FD}=0.1$; (a) the final snapshot of the BI simulation with 200 drops and $N_{\triangle }=2880$ (the directions of the coordinate axes are the same as in figure 3); (b–d) the rheological functions from the BI simulation (solid lines), constitutive modelling (dashed lines) and the quasi-steady approximation (dotted lines).

Figure 18

Figure 18.Oscillatory PM flow test for $\unicode[STIX]{x1D712}=0.16$, $c=0.6$, $\unicode[STIX]{x1D706}=1$ and $\unicode[STIX]{x1D6FD}=0.2$; (a) the deformation-rate function $\unicode[STIX]{x1D713}(s)$; (b–d) the rheological functions from the $N=400$ BI simulation (solid lines), constitutive modelling (dashed lines) and the quasi-steady approximation (dotted lines).

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