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Dripping–jetting transition of a capillary jet with velocity relaxation

Published online by Cambridge University Press:  04 March 2026

Hu Sun
Affiliation:
School of Astronautics, Beihang University, Beijing 100191, PR China
Dingwei Zhang
Affiliation:
School of Astronautics, Beihang University, Beijing 100191, PR China
Qiyou Liu
Affiliation:
School of Astronautics, Beihang University, Beijing 100191, PR China
Lijun Yang
Affiliation:
School of Astronautics, Beihang University, Beijing 100191, PR China
Qingfei Fu*
Affiliation:
School of Astronautics, Beihang University, Beijing 100191, PR China National Key Laboratory of Aerospace Liquid Propulsion, Xi’an 710100, PR China Aircraft and Propulsion Laboratory, Ningbo Institute of Technology, Beihang University, Ningbo 315800, PR China
Bingqiang Ji*
Affiliation:
School of Astronautics, Beihang University, Beijing 100191, PR China State Key Laboratory of High-Efficiency Reusable Aerospace Transportation Technology, Beijing 100191, PR China Aircraft and Propulsion Laboratory, Ningbo Institute of Technology, Beihang University, Ningbo 315800, PR China
*
Corresponding authors: Bingqiang Ji, bingqiangji@buaa.edu.cn; Qingfei Fu, fuqingfei@buaa.edu.cn
Corresponding authors: Bingqiang Ji, bingqiangji@buaa.edu.cn; Qingfei Fu, fuqingfei@buaa.edu.cn

Abstract

The transition between dripping and jetting regimes of capillary jets is crucial for applications such as ink-jet printing and drug release. A liquid jet emitting from a nozzle usually exhibits a non-uniform initial velocity profile, influencing the transition between regimes, with the role of velocity relaxation remaining largely unexplored. Here we investigate the dripping–jetting transition of a capillary jet with velocity relaxation through a combination of experiments and stability analysis. Experimental measurements show that velocity relaxation consistently lowers the critical transition Weber number, ${\textit{We}}_c$, contradicting predictions from the classic local spatio-temporal stability theory. To resolve this discrepancy, we developed a global stability model accounting for the velocity relaxation to calculate ${\textit{We}}_c$ at different Reynolds numbers (${\textit{Re}}$). Our model provides accurate predictions for jets both with and without velocity relaxation and reveals that the key to the discrepancy lies primarily in the non-parallel effects of jet disturbances caused by velocity relaxation. The velocity relaxation process upstream facilitates the non-uniformity and non-parallelism of the global disturbances and leads to stronger radial–axial coupling in the disturbance field at a higher ${\textit{Re}}$, showing a global dynamics beyond the ability of local analysis. Formulas of ${\textit{We}}_c$ for both Poiseuille- and uniform-velocity jets are proposed based on the results of global stability analysis. These findings elucidate the dynamics of the global instability for dripping–jetting transition under the influence of velocity relaxation and provide guidance for the precise control of jet behaviours in practical applications.

Information

Type
JFM Papers
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Table 1. Inner radius of long (L-N) and short (S-N) nozzles and the corresponding values of $Bo$.

Figure 1

Figure 1. Experimental investigation of the dripping–jetting transition of velocity-relaxation jets. (a) Schematic of the experimental apparatus. The nozzle has an inner radius of $R$ and an exit length of $l$. (b) Representative image sequences showing the variation of jet breakup length $L_b$ with increasing ${\textit{We}}$. The red dashed line outlines the general trend of the breakup length variation. (c) Mean breakup length as a function of ${\textit{We}}$. The red symbols and blue shading highlight the stage of rapid variation in the breakup length, defined as the transition interval between the dripping and jetting regimes. Here, ${\textit{We}}_1$ and ${\textit{We}}_2$ denote the upper and lower thresholds of this interval, corresponding to the onset of the sudden decrease and sudden increase in $L_b$, respectively. Typical videos of the jet flow in dripping and jetting regimes are provided in supplementary movies 1 and 2, available at https://doi.org/10.1017/jfm.2025.11045.

Figure 2

Figure 2. Time sequences showing the instability and breakup process of a capillary jet in the dripping faucet regime, from a long nozzle with an inner radius of $R=0.250$ mm at ${\textit{We}} = 1.879$. The time interval between consecutive frames is 0.4 ms. The red arrow indicates the upward propagation of the reverse waves initiated from the tip contraction upon breakup. These disturbances subsequently evolve and trigger a sequence of four breakup events, marked by the blue arrows and accompanying annotations (also see supplementary movie 1).

Figure 3

Figure 3. Comparison between experimental measurements and theoretical ${\textit{We}}_c$ through local stability analysis. The black solid and purple dashed lines denote the theoretical predictions for a Poiseuille-velocity jet by Sevilla (2011) and a uniform-velocity jet by Leib & Goldstein (1986a), respectively. The ${\textit{Re}}$ values increase monotonically with the nozzle radii in table 1. The error bars represent the confidence intervals $[{\textit{We}}_2, {\textit{We}}_1]$, where both the upper and lower thresholds are taken as the means of three repeated experiments.

Figure 4

Figure 4. Sketch of a velocity-relaxation jet.

Figure 5

Figure 5. Numerical results of the basic flow and global stability analysis for (a–e) Poiseuille- and (f) uniform-velocity jets. (a) Axial velocity profiles at different axial locations. The corresponding axial locations (i–v) are marked in (b). (b) Relative difference between the maximum and the minimum axial velocity in each cross-section, defined as $\Delta \bar {u}_z(z) = 1 - \bar {u}_z(z,r=\bar {h}) / \bar {u}_z(z,r=0)$. (c) Eigenvalue spectrum of the global stability analysis. The two leading eigenvalues enclosed by circles are complex conjugates. In (a–c), ${\textit{We}}=1.00$ and ${\textit{Re}}=50$. (d–f) Spatial distribution of the real part of the axial velocity disturbance, $\mathcal{R} ( \hat {u}_z )$, corresponding to the leading mode at ${\textit{We}}=1.00$, with ${\textit{Re}}=50$ (d) and 1000 (e,f). The blue dashed and solid lines trace $\mathcal{R} ( \hat {u}_z )$ along the jet axis $r=0$ and surface $r=\bar {h}$, respectively. The black dot-dash lines denote the surface of the basic flow, $\bar {h}( z )$.

Figure 6

Figure 6. Temporal growth rate of the leading mode $\mathcal{R}(\omega )$ as a function of (a) ${\textit{We}}$ at ${\textit{Re}} = 100$ and (b) ${\textit{Re}}$ at ${\textit{We}} = 2.00$ for both Poiseuille- and uniform-velocity jets. The red markers indicate the critical points at which the temporal growth rate crosses zero, with the corresponding ${\textit{We}}$ defined as ${\textit{We}}_c$. The purple and orange shaded regions represent the unstable ($\mathcal{R}(\omega )\gt 0$) and stable ($\mathcal{R}(\omega )\lt 0$) regimes, respectively.

Figure 7

Figure 7. Comparison of the critical Weber number (${\textit{We}}_c$) for dripping–jetting transition predicted by the global stability model with (a) the prediction of local theoretical model and (b) the experimental measurements. The black dot-dash and the red solid lines denote ${\textit{We}}_c$ of the Poiseuille-velocity jet predicted by Sevilla (2011) based on local spatio-temporal stability analysis and by our global stability model, respectively. The purple dashed and the green solid lines represent ${\textit{We}}_c$ of the uniform-velocity jet predicted by the local stability model by Leib & Goldstein (1986a) and by our global stability model, respectively. Weak (WVR) and strong velocity-relaxation (SVR) regions are divided by ${\textit{Re}} = 43$. The light red and green long-dashed lines in (b) are the fitted models (4.1) and (4.2), respectively.

Figure 8

Figure 8. The PIV measurements of axial velocity profiles: (a) velocity contour with experimental image; (b) initial profiles from short (S-N, uniform) and long (L-N, Poiseuille) nozzles at $z=1$; (c) velocity profiles at $z = 1$, 10, 20 and 30 of the Poiseuille-velocity jet, where ${\textit{We}} = 2.33$ and ${\textit{Re}} = 297$. Symbols and lines denote experimental measurements and theoretical predictions, respectively. All quantities in (b,c) are dimensionless.

Figure 9

Figure 9. Verification of mesh independence of the eigenvalue spectrum in the (a) axial and (b) radial directions. The dimensionless numbers were selected to be consistent with figure 5(c), i.e. ${\textit{We}} = 1.0$, ${\textit{Re}} = 50$.

Figure 10

Figure 10. Verification of mesh independence of the eigenfunction corresponding to the leading mode in figure 9. (a,b) Surface displacement disturbance, $\mathcal{R}(\hat {h})$, and (c,d) axial velocity disturbance, $\mathcal{R}(\hat {u}_z)$, along the jet centreline ($r = 0$). Here ${\textit{We}} = 1.0$, ${\textit{Re}} = 50$.

Figure 11

Figure 11. (a) Eigenvalue spectra for different axial computational domain lengths $L_z$, and the corresponding eigenfunctions of the leading modes. (b) Surface displacement disturbance, $\mathcal{R}(\hat {h})$, and (c) axial velocity disturbance, $\mathcal{R}(\hat {u}_z)$, along the jet centreline ($r = 0$). The dimensionless parameters are ${\textit{We}} = 1.0$ and ${\textit{Re}} = 50$. The black dotted lines in (b) mark the positions of different cutoff boundaries ($z = L_z$), and the blue box in (c) highlights the minor deviation caused by the soft outflow conditions.

Supplementary material: File

Sun et al. supplementary movie 1

The breakup process over approximately five periods in the dripping regime. At the beginning of each period, the tip contraction from the previous breakup induces a pronounced upstream rebound, which in turn triggers multiple breakup events. We = 1.879 and R = 0.250 mm (L-N).
Download Sun et al. supplementary movie 1(File)
File 2 MB
Supplementary material: File

Sun et al. supplementary movie 2

The breakup process in the jetting regime, which demonstrates an exponential growth wave pattern, consistent with that described by classic Rayleigh–Plateau instability. We = 2.220 and R = 0.250 mm (L-N).
Download Sun et al. supplementary movie 2(File)
File 2.3 MB