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Instability and symmetry breaking in binary evaporating thin films over a solid spherical dome

Published online by Cambridge University Press:  12 March 2021

Xingyi Shi
Affiliation:
Department of Chemical Engineering, Stanford University, Stanford, CA 94305, USA
Mariana Rodríguez-Hakim
Affiliation:
Department of Chemical Engineering, Stanford University, Stanford, CA 94305, USADepartment of Materials, ETH Zürich, Vladimir-Prelog-Weg 5, 8093 Zurich, Switzerland
Eric S.G. Shaqfeh*
Affiliation:
Department of Chemical Engineering, Stanford University, Stanford, CA 94305, USADepartment of Mechanical Engineering, Stanford University, Stanford, CA 94305, USA
Gerald G. Fuller
Affiliation:
Department of Chemical Engineering, Stanford University, Stanford, CA 94305, USA
*
†Email address for correspondence: esgs@stanford.edu

Abstract

We examine the axisymmetric and non-axisymmetric flows of thin fluid films over a spherical glass dome. A thin film is formed by raising a submerged dome through a silicone oil mixture composed of a volatile, low surface tension species (1 cSt, solvent) and a non-volatile species at a higher surface tension (5 cSt, initial solute volume fraction $\phi _0$). Evaporation of the 1 cSt silicone oil establishes a concentration gradient and, thus, a surface tension gradient that drives a Marangoni flow that leads to the formation of an initially axisymmetric mound. Experimentally, when $\phi _0 \leqslant 0.3\,\%$, the mound grows axisymmetrically for long times (Rodríguez-Hakim et al., Phys. Rev. Fluids, vol. 4, 2019, pp. 1–22), whereas when $\phi _0 \geqslant 0.35\,\%$, the mound discharges in a preferred direction, thereby breaking symmetry. Using lubrication theory and numerical solutions, we demonstrate that, under the right conditions, external disturbances can cause an imbalance between the Marangoni flow and the capillary flow, leading to symmetry breaking. In both experiments and simulations, we observe that (i) the apparent, most amplified disturbance has an azimuthal wavenumber of unity, and (ii) an enhanced Marangoni driving force (larger $\phi _0$) leads to an earlier onset of the instability. The linear stability analysis shows that capillarity and diffusion stabilize the system, while Marangoni driving forces contribute to the growth in the disturbances.

Information

Type
JFM Papers
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1.Schematic of a glass sphere approaching a silicone oil and air interface.

Figure 1

Table 1.Dimensionless parameters used in this study.

Figure 2

Figure 2.Interference patterns (a–c, $t = 165$, $t = 218$, $t = 236$) and the corresponding experimental dimensionless film thickness profiles (d–f) during a mound discharge event for a binary mixture of 1 cSt silicone oil with 0.5 vol% of 5 cSt silicone oil. The diameter of the interferograms corresponds to 1 mm and the horizontal bars in the film thickness profiles indicate a dimensionless radial length scale of 1.

Figure 3

Figure 3.Film thickness and concentration profiles during a mound discharge event of a simulation conducted at $\phi _0 = 0.005$ and $Pe = 200$. The other simulation parameters are $Ca = 2.426 \times 10^{-6}$, $Bo = 0.0427$, $Ma/\phi _0 = 106.4$, $Ev = 0.0026$, $t_{stop} = 29.57$ and $Ha = 1.438\times 10^{-5}$. For the rest of the paper, these parameters are kept constant. (a–c) Film thickness surface plots at time points 356, 369 and 381. The horizontal bar indicates a dimensionless radial length scale of 1. (d–f) Contour plots of the non-evaporative species concentration (in filled colour) overlaid with the location of the rim (white lines). The directions of mound discharge (‘Ds’), film thinning (‘Th’) and the locations between the two points (‘$\textrm {Ds} + {\rm \pi}/2$’ and ‘$\textrm {Th} + {\rm \pi}/2$’) are labelled with white dots. The arrows plotted over the four positions indicate the general flow direction at that point. The length of the arrows gives a general indication of the growth in flow magnitude. The arrow lengths are not drawn to scale.

Figure 4

Figure 4.Comparison of selected quantities associated with experimental data (a–c) presented in figure 2 and the parameter matched simulation (d–f) results presented in figure 3. (a,d) Rim film thickness before, during and after mound discharge. (b,e) Fourier transform of the rim film thickness presented in (a,d). The vertical dashed line is plotted over the azimuthal wavenumber $m = 1$ to guide the eye. (c,f) Radial position of the apex of the mound as a function of time.

Figure 5

Figure 5.Comparison of the time evolutions of selected quantities associated with the simulation shown in figure 3 and the corresponding 1-D axisymmetric simulation. (a) Mound volume evolution. (b) Apex and rim film thickness. In the 1-D simulation, the apex is located at $r = 0$ and the rim is located at the position of minimum film thickness. For the 2-D simulation, the film thicknesses at the apex and at the rim on the opposing sides along the direction of the mound discharge are plotted; ‘Ds’ and ‘Th’ stand for ‘discharging side’ and ‘thinning side’ respectively. (c) Radial velocity at the rim locations. (d) Pressure (‘$P$’) and Marangoni (‘$M$’) contributions to the radial velocity at the rim locations. (e) Azimuthal velocities at the rim locations that are ${\rm \pi}$/2 offset from the discharging and thinning sides. (f) Pressure and Marangoni contributions to the azimuthal velocity at the rim locations presented in (e).

Figure 6

Figure 6.Time evolution of experimental (a) and simulation (b) apex film thickness at four concentrations. The error bars in the experimental data represent the standard deviation taken from fifteen experiments conducted for each concentration. The simulations were conducted at $Pe = 200$, $Ca = 2.426 \times 10^{-6}$, $Bo = 0.0427$, $Ma/\phi _0 = 106.4$, $Ev = 0.0026$, $t_{stop} = 29.57$ and $Ha = 1.438\times 10^{-5}$. For each simulation, the same disturbance was introduced at $t = 127$.

Figure 7

Figure 7.Effects of initial concentration on experimental (a) and simulation (b) mound discharge time. For each simulation, the same disturbance was introduced at $t = 127$. Except for $\phi _0$ and $Pe$, all other simulation parameters are the same as the ones used in figure 3.

Figure 8

Figure 8.(a,b) Contain comparisons of mound volume evolution between the corresponding noise-injected 2-D simulations and the axisymmetric 1-D simulations. (c,d) Contain comparisons of the gain of the linearized disturbance (circles) to the gain associated with the injected disturbances in the 2-D simulations (lines). (a,c) Correspond to the simulations conducted at $\phi _0 = 0.0035$ and $Pe = 100$. (b,d) Correspond to the simulations conducted at $\phi _0 = 0.005$ and $Pe = 200$. The noise is injected at $t = 127$.

Figure 9

Figure 9.Evolution of the gain of the linearized disturbance quantities. (a) Corresponds to simulations conducted at $\phi _0 = 0.0035$ and $Pe = 100$. (b) Corresponds to simulations conducted at $\phi _0 = 0.005$ and $Pe = 200$. Each simulation is a solution to the linearized initial value problem, starting at $t_{ini}$. The horizontal dashed lines are reference lines with values of one. Values above the dashed line indicate disturbance growth, when compared to the initial condition.

Figure 10

Figure 10.Evolution of the time rate of change in the gain ($G$) for two parameter sets: $\phi _0 = 0.0035, Pe = 100$ (a–c) and $\phi _0 = 0.005, Pe = 200$ (d–f). The linearized disturbance equations are solved starting at $t = 127$, with $m = 1$ (same noise introduced in figure 8); ${\textrm {d}G_{Ma}}/{\textrm {d}t}$, ${\textrm {d}G_{P}}/{\textrm {d}t}$, ${\textrm {d}G_{Pe}}/{\textrm {d}t}$, and ${\textrm {d}G_{Ev}}/{\textrm {d}t}$ represent the total contributions of Marangoni flow, capillarity, diffusion and evaporation to the time rate change of the gain. In panels (a,d) and (b,e), the lines labelled ‘$A_{Ma}$’, ‘$B_{Ma}$’ and ‘$A_{P}$’, ‘$B_{P}$’, respectively, represent the top two contributing terms for Marangoni flow and for capillarity. Their analytical expressions are defined in (4.16), (4.17), and (4.18).

Figure 11

Figure 11.Comparisons of radial profile evolution between the linearized disturbance quantities (black dashed line, $\hat {\psi }$) and the $\theta = 0,{\rm \pi}$ cuts in the 2-D simulation with noise injection at $t = 127$ (blue solid lines, $\psi _{2D} - \psi _{1D}$). (a,b) Correspond to the simulations conducted at $\phi _0 = 0.0035$ and $Pe = 100$. (c,d) Correspond to the simulations conducted at $\phi _0 = 0.005$ and $Pe = 200$. The radial profiles of the linearized disturbance quantities have been extended in the negative $r$ direction comparison to $\psi _{2D} - \psi _{1D}$ evaluated at $\theta = {\rm \pi}$.

Figure 12

Figure 12.Evolution of the gain of the linearized disturbance quantities. The first row corresponds to simulations conducted at $\phi _0 = 0.0035$ and $Pe = 100$. The second row corresponds to simulations conducted at $\phi _0 = 0.005$ and $Pe = 200$. Each simulation is a solution to the linearized initial value problem, over the time range of the plot, at the indicated azimuthal mode number. The horizontal dashed lines are reference lines with values of one. Values above the dashed line indicate disturbance growth, when compared to the initial condition.