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Direct numerical simulation of magneto-Archimedes separation of spherical particles

Published online by Cambridge University Press:  22 January 2021

S. Tajfirooz*
Affiliation:
Department of Mechanical Engineering, Eindhoven University of Technology, P.O. Box 513, NL-5600 MB Eindhoven, The Netherlands
J.G. Meijer
Affiliation:
Department of Mechanical Engineering, Eindhoven University of Technology, P.O. Box 513, NL-5600 MB Eindhoven, The Netherlands Department of Applied Physics, Eindhoven University of Technology, P.O. Box 513, NL-5600 MB Eindhoven, The Netherlands
R.A. Dellaert
Affiliation:
Department of Applied Physics, Eindhoven University of Technology, P.O. Box 513, NL-5600 MB Eindhoven, The Netherlands
A.M. Meulenbroek
Affiliation:
Department of Mechanical Engineering, Eindhoven University of Technology, P.O. Box 513, NL-5600 MB Eindhoven, The Netherlands
J.C.H. Zeegers
Affiliation:
Department of Applied Physics, Eindhoven University of Technology, P.O. Box 513, NL-5600 MB Eindhoven, The Netherlands
J.G.M. Kuerten
Affiliation:
Department of Mechanical Engineering, Eindhoven University of Technology, P.O. Box 513, NL-5600 MB Eindhoven, The Netherlands
*
†Email address for correspondence: sina.tajfirooz@gmail.com

Abstract

We present an Euler–Lagrange approach for simulating magneto-Archimedes separation of almost neutrally buoyant spherical particles in the flow of a paramagnetic liquid, which is of direct relevance for separating different types of plastic by magnetic density separation. A four-way coupled point-particle method is employed where all relevant interactions between an external magnetic field, a magnetic fluid and discrete immersed particles are taken into account. Particle–particle interaction is modelled by a hard-sphere collision model which takes the interstitial fluid effects into account. First, the motion of rigid spherical particles in a paramagnetic liquid is studied in single- and two-particle systems. We find good agreements between our numerical results and experiments performed in a paramagnetic liquid exposed to a non-homogeneous magnetic field, also in the case of two colliding particles. Next, we investigate the magneto-Archimedes separation of particles with different mass densities in many-particle systems interacting with the fluid. Our results reveal that history effects and interparticle interactions significantly influence the levitation dynamics of particles and have a detrimental impact on the separation performance. We also investigate the effect of particle size and initial distribution on the separation performance. Results show that a reduction in the particle size from 4 to 2 mm leads to a $40\,\%$ increase in the separation time. Moreover, preseparation of particles into two groups of light and heavy particles decreases the separation time by $33\,\%$. The presented method is shown to be a robust and efficient computational framework for the investigation of particle-laden flows of magnetically responsive fluids.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press.
Figure 0

Figure 1. A schematic of a magnetic density separator. Different markers (colours) represent different mass densities.

Figure 1

Figure 2. A particle immersed in a magnetic liquid exposed to a magnetic field gradient.

Figure 2

Figure 3. A two-dimensional schematic of the top-hat filter used to distribute the feedback force from the Eulerian particle position to the Eulerian grid points. Here $\sigma _1$ and $\sigma _2$ are widths of the filter in the $x$- and $y$-directions, respectively.

Figure 3

Figure 4. (a) A sketch of the experimental set-up. A tank filled with manganese(II) chloride solution is placed on top of a magnet. The particles are released by a rotating release mechanism. Two cameras record the motion of released particles. (b) Magnetic field strength and apparent mass density on the vertical line at the centre of the tank (black symbols). The measured magnetic field strength is fitted to an exponential function of the form $H=H_0\exp ({-{\rm \pi} (L+ y)/p})$ with $H_0=422 \ \textrm {kA}\,\textrm {m}^{-1}$ and $p=0.118\ \textrm {m}$. The apparent mass density of the magnetic fluid with $\chi =7 \times 10^{-4}$ is indicated by the blue dashed line. The corresponding vertical axes are indicated by the arrows. The magnetic susceptibility is calculated by measuring the magnetization of the liquid using a vibrating sample magnetometer (EZ-9 from Microsense) and computing the slope of the $H$-$M$ curve. During the measurement, the magnetic liquid showed no hysteresis, which indicates the paramagnetic behaviour of the liquid.

Figure 4

Table 1. Properties of the experimental set-up. The particles used for the experiments are spherical PVC-U (${p_1}$) and POM (${p_2}$) beads. The paramagnetic liquid is a saturated aqueous solution of $\textrm {MnCl}_2$ salt. The molal concentration of the synthesized solution is $4.62\ \textrm {mol}\,\textrm {kg}^{-1}$. The susceptibility of the paramagnetic liquid is calculated by measuring the magnetization of the solution, and the dynamic viscosity of the liquid is measured using a rheometer.

Figure 5

Table 2. Particle equilibrium position and critical particle diameter for top-, bottom- and two-magnet configurations with magnetic fields following (2.7), (2.6) and (2.8), respectively.

Figure 6

Figure 5. Effect of particle size on levitation dynamics. Time plots of vertical particle position for 1, 2, 4 and 6 mm particles.

Figure 7

Figure 6. Direction field and phase portraits for the solutions of system (5.2) with nine different initial conditions (black circles). The critical point of the system is $\boldsymbol {Y}_e =(0,-0.35L)^T$ (red circle). The critical diameter for the considered parameters is $d_{p,crit }=3.2\ \textrm {mm}$. (a) Here $d_{p}=2\ \textrm {mm}$, the critical point is a node; (b) $d_{p}=6\ \textrm {mm}$, the critical point is a spiral point.

Figure 8

Figure 7. Comparison of the solutions of autonomous system (5.2) and non-autonomous system (5.1) with initial condition $\boldsymbol {Y}_0 = (-0.9L,0)^T$. The particle diameter is $d_{p}=2\ \textrm {mm}$. (a) Vertical position. (b) Vertical velocity.

Figure 9

Figure 8. Comparison of the solutions of the autonomous system (5.2) and the non-autonomous system (5.1) with initial condition $\boldsymbol {Y}_0= (-0.9L,0)^T$. The particle diameter is $d_{p}=6\ \textrm {mm}$. (a) Vertical position. (b) Vertical velocity.

Figure 10

Figure 9. Temporal evolution of the added mass, static drag, Basset history and buoyancy force normalized by the gravitational force during the motion of a spherical particle with (a) $d_{p}= 2\ \textrm {mm}$ and (b) $d_{p}= 6\ \textrm {mm}$.

Figure 11

Figure 10. Vertical position of $3$ and $5$ mm PVC-U particles. The dashed curves corresponds to numerical solutions of system (5.1). The dotted lines indicates the particle position obtained from solving reduced system (5.2) and the solid curve corresponds to the experiments. (a) Falling 3 mm particle. (b) Rising 3 mm particle. (c) Falling 5 mm particle. (d) Rising 5 mm particle.

Figure 12

Figure 11. The tangent of rebound angle as a function of the tangent of incident angle for a 5 mm PVC-U particle colliding with a 5 mm POM particle. Each point represents one collision experiment.

Figure 13

Figure 12. Temporal evolutions of vertical positions of particles during binary collisions between a rising PVC-U particle and a falling POM particle with three different impact factors: (a) $\mathcal {I}=0.02$; (b) $\mathcal {I}=0.41$; (c) $\mathcal {I}=0.78$. The size of the particles are indicated by the vertical bars. Movies of the binary collision experiments and simulations are found as supplementary movies 1, 2 and 3 available at https://doi.org/10.1017/jfm.2020.1001.

Figure 14

Figure 13. A schematic of the computational domain for the many-particle simulations. In a frame moving with the same velocity as the conveyor belts, $U_0 \boldsymbol {i}$, the mean streamwise velocity of the fully developed flow is zero. In this frame, the walls at $y=\pm L$ are at rest.

Figure 15

Table 3. Parameters used for the many-particle simulations.

Figure 16

Figure 14. (a) Magnetic field strength profile and the corresponding profile of the effective mass density of the magnetic fluid. The dotted lines indicate mass densities of the particles. The dashed lines correspond to the considered cut mass densities. The corresponding vertical axes are indicated by the horizontal arrows. (b) Critical particle diameter as a function of mass density.

Figure 17

Table 4. Summary of test cases.

Figure 18

Figure 15. Cross-sections of the velocity field in the moving frame at the plane where $z={L_z}/{2}$, and projections of the particles in the section of the domain where $|z-{L_z}/{2}|< 3d_{p}$ (case 1A). The particles are coloured based on their relative mass density $\rho _{p}/\rho _{f}$ (vertical colour bar). The horizontal colour bar corresponds to the streamwise component of the particle-induced fluid velocity. A movie corresponding to this figure (supplementary movie 4), and a three-dimensional animation of the particle separation (supplementary movie 5) are found in the supplementary material.

Figure 19

Figure 16. (a) Average separation error versus time for cases 1A, 1B, 1C and 1D. (b) Average separation error per mass density as a function of time for case 1A.

Figure 20

Figure 17. Evolution of probability density function of particle position for cases 1A, 1C and 1D. The corresponding animation, supplementary movie 6 is available in the supplementary material. The movie on the right corresponds to the case 1A (the base case).

Figure 21

Figure 18. The effect of particle size and preseparation on the mean separation error.

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