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Material design for artificial reef restoration: a novel calcium carbonate biocomposite

Published online by Cambridge University Press:  04 August 2026

Beth O’Sullivan*
Affiliation:
School of Art and Design, College of Arts and Social Sciences, Australian National University, Australia
Roderick Bamford
Affiliation:
School of Art and Design, College of Arts and Social Sciences, Australian National University, Australia
Mark R. Shannon
Affiliation:
Research School of Chemistry, College of Science and Medicine, Australian National University, Canberra, ACT, Australia
Jennie Mallela
Affiliation:
Research School of Biology, College of Science and Medicine, Australian National University, Australia
Adam W. Perriman
Affiliation:
Research School of Chemistry, College of Science and Medicine, Australian National University, Canberra, ACT, Australia
*
Corresponding author: Beth O’Sullivan; Email: beth.osullivan@anu.edu.au
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Abstract

Artificial reefs offer potential for urgent coral reef restoration, yet are frequently fabricated from materials of opportunity, without accounting for the dynamic and temporal processes necessary for a healthy reef system. We introduce a novel calcium carbonate biocomposite designed as a living artefact supporting recruitment while enabling bioerosion and recycling by reef organisms. By recognising material agentic capacity, how material properties influence organism behaviour, we consider substrate design as more-than-human design practice distinct from conventional approaches. Rather than finished objects, we reconceptualise substrates as active participants in sympoietic processes where organisms and materials mutually constitute reef ecosystems. An 8.8-month in-situ reef study shows the CaCO3 biocomposite supported early-stage colonisation but did not yet develop communities equivalent to natural coral rubble, requiring further research and analysis of more mature benthic communities. This research demonstrates that designing with organisms as active partners, grounded in material agency, enables collaborative reef restoration practice.

Information

Type
Full Paper: Biodesign Conference
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Figure 1. Process of sourcing and milling oyster shell fines to obtain CaCO3 powder. (a) A large pile of oyster fines from the collection site, (b) washing and drying oyster fines, (c) milling oyster fines in a ball mill and (d) CaCO3 powder obtained through dry ball milling process.

Figure 1

Table 1. Biocomposite material observational characterisationTable 1 long description.

Figure 2

Figure 2. 3D printing parametrically designed test pieces from the CaCO3 ceramic-grade biocomposite: (a) 1.5 mm layer height and (b) 2 mm layer height.

Figure 3

Figure 3. 30 × 30 mm tiles made from (a) earthenware ceramic, (b) ceramic-grade CacO3 and (c) oyster-shell-derived CacO3.

Figure 4

Figure 4. (a) Diagram of ANU reef tank deployment and relative tile locations in the tank. The diagram is not to scale. (b) Field site map, contextualising Christmas Island in relation to Australia and Indonesia and the two reef sites where tiles were deployed.

Figure 5

Figure 5. SEM micrographs of the surface of candidate CaCO3 materials, coral and ceramic, scale bars 1 μm (a–d). (a) aquarium-grown coral, (b) earthenware, (c) ceramic-grade CaCO3 and (d) oyster-shell-derived CaCO3.

Figure 6

Figure 6. Powder X-Ray diffractograms from ground CaCO3 materials coral and ceramic. (a) Aragonite pattern from aquarium-grown coral, (b) ceramic earthenware (fired) pattern and (c) calcite pattern from ceramic-grade and oyster-shell-derived CaCO3.

Figure 7

Figure 7. Isometric 3D surface maps of substrates: (a) earthenware ceramic tile, (b) ceramic-grade CaCO3 biocomposite material tile and (c) oyster shell (125 micron powder) CaCO3 biocomposite material tile. Images selected are representative of materials surface roughness. d) Root mean square height (Sq) for each tile surface, 350 × 260 μm area, n = 5, error bars ± 1 standard deviation, p values given where p < 0.05 from Brown-Forsythe and Welch one-way ANOVA with multiple pairwise comparisons of group means.

Figure 8

Table 2. Community composition on artificial reef restoration substrates (% cover, min–max)Table 2 long description.

Figure 9

Figure 8. Coral recruits (juvenile corals) found on one tile retrieved from Flying Fish Cove in 2025 (smooth CaCO3 biocomposite material): (a) coral recruit on flat surface (34.88 mm2), (b) coral recruit nestled or in a small divot (32.57 mm2) and (c) coral recruit growing in large crack (19.68 mm2). Scale bars 1 mm.

Figure 10

Figure 9. Multivariate analysis graphs. (a) Cluster analysis group samples according to how similar their communities are, with samples joining together at higher similarity levels indicating more similar epibenthic communities. (b) Non-metric multidimensional scaling is an ordination method that plots samples according to how similar their communities are, with closer points indicating more similar epibenthic communities.

Figure 11

Figure 10. Biological recruitment to ceramic-grade CaCO3 biocomposite. (a) Reef deployed smooth CaCO3 biocomposite tile retrieved from Flying Fish Cove, Christmas Island, showing clear recent grazing marks on the mid-left section. (b) Example of coralline algae (CCA) and marine recruitment on an experimental 3D-printed CaCO3 scaffold – 3-months in ANU Reef tank. Future work will investigate digital fabrication and its potential for enhancing microtopography in these biocomposites.

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