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Engineering solar cells based on correlative X-ray microscopy

Published online by Cambridge University Press:  09 May 2017

Michael Stuckelberger*
Affiliation:
Defect Lab, School of Electrical, Computer and Energy Engineering, Arizona State University, Tempe, AZ 85287, USA
Bradley West
Affiliation:
Defect Lab, School of Electrical, Computer and Energy Engineering, Arizona State University, Tempe, AZ 85287, USA
Tara Nietzold
Affiliation:
Defect Lab, School of Electrical, Computer and Energy Engineering, Arizona State University, Tempe, AZ 85287, USA
Barry Lai
Affiliation:
Advanced Photon Source, Argonne National Laboratory, Argonne, IL 60439, USA
Jörg M. Maser
Affiliation:
Advanced Photon Source, Argonne National Laboratory, Argonne, IL 60439, USA
Volker Rose
Affiliation:
Advanced Photon Source, Argonne National Laboratory, Argonne, IL 60439, USA; and Center for Nanoscale Materials, Argonne National Laboratory, Argonne, IL 60439, USA
Mariana I. Bertoni
Affiliation:
Defect Lab, School of Electrical, Computer and Energy Engineering, Arizona State University, Tempe, AZ 85287, USA
*
a) Address all correspondence to this author. e-mail: michael.stuckelberger@alumni.ethz.ch

Abstract

In situ and operando measurement techniques combined with nanoscale resolution have proven invaluable in multiple fields of study. We argue that evaluating device performance as well as material behavior by correlative X-ray microscopy with <100 nm resolution can radically change the approach for optimizing absorbers, interfaces and full devices in solar cell research. In this article, we thoroughly discuss the measurement technique of X-ray beam induced current and point out fundamental differences between measurements of wafer-based silicon and thin-film solar cells. Based on reports of the last years, we showcase the potential that X-ray microscopy measurements have in combination with in situ and operando approaches throughout the solar cell lifecycle: from the growth of individual layers to the performance under operating conditions and degradation mechanisms. Enabled by new developments in synchrotron beamlines, the combination of high spatial resolution with high brilliance and a safe working distance allows for the insertion of measurement equipment that can pave the way for a new class of experiments. Applied to photovoltaics research, we highlight today’s opportunities and challenges in the field of nanoscale X-ray microscopy, and give an outlook on future developments.

Information

Type
Review
Copyright
Copyright © Materials Research Society 2017 
Figure 0

FIG. 1. Simultaneous measurement of X-ray fluorescence photons (γXRF) and of the X-ray beam induced current (A) at a synchrotron beamline. The measurement geometry represents the constraints given at the nanoprobe beamline 26-ID-C57 at the Advanced Photon Source at the Argonne National Laboratory, where the sum of the angle between the incident beam and the excident fluorescence photons is fixed to 90° by the vacuum-chamber geometry. For highest resolution (at the cost of enhanced self-absorption of the fluorescence photons), typical values for the angles are θin = 15°, θout = 75°.

Figure 1

FIG. 2. Milestones of the application of X-ray microscopy to solar cells: report of the first XBIC measurement of multi-crystalline silicon (mc-Si) by Hieslmair et al.,33 of the first XBIC/XRF correlation applied to CIGS solar cells by West, et al.,58 and of the first XBIC/XRF measurements of perovskite solar cells by Stuckelberger, et al.64 These developments were paralleled by statistical analyses such as the dependence of distribution and size of iron precipitates in silicon on solar cell processing steps by Fenning, et al.,103 or the pixel-by-pixel correlation between charge collection efficiency and elemental composition in CIGS solar cells by West, et al.58 Top left figure reprinted from “New synchrotron-radiation based technique to study localized defects in silicon: “EBIC” with X-ray excitation” by H. Hieslmair, A.A. Istratov, R. Sachdeva, and E.R. Weber. In the National Renewable Energy Laboratory report “10th Workshop on Crystalline Silicon Solar Cell Materials and Processes: Extended Abstracts and Papers. Workshop held 14–16 August 2000, Copper Mountain, Colorado” (August 2000), http://www.nrel.gov/docs/fy00osti/28844.pdf. Accessed January 18, 2017. Top center and bottom right figure © 2015 IEEE. Reprinted, with permission, from B. West, S. Husein, M. Stuckelberger, B. Lai, J. Maser, B. Stripe, V. Rose, H. Guthrey, M. Al-Jassim, and M. Bertoni, “Correlation between grain composition and charge carrier collection in Cu(In,Ga)Se2 solar cells”, IEEE PVSC proc. (2015). Top right figure © 2016 IEEE. Reprinted, with permission, from M. Stuckelberger, T. Nietzold, G.N. Hall, B. West, J. Werner, C. Ballif, V. Rose, D.P. Fenning, and M.I. Bertoni: Elemental distribution and charge collection at the nanoscale on perovskite solar cells. IEEE PVSC proc. (2016). Bottom left figure reprinted from, D.P. Fenning, J. Hofstetter, M.I. Bertoni, S. Hudelson, M. Rinio, J. F. Lelievre, B. Lai, C. Del Canizo, and T. Buonassisi: Iron distribution in silicon after solar cell processing: Synchrotron analysis and predictive modeling. Appl. Phys. Lett.98, 16 (2011), with the permission of AIP Publishing.

Figure 2

FIG. 3. Setup of a perovskite solar cell for total electron yield (TEY, left current circuit, with electrons collected at the chamber wall CW) and X-ray beam induced current (XBIC, right current circuit) as shown in Ref. 65. Blue dots represent end-of-trajectories of secondary electrons, generated in the absorber layers by 9 keV X-ray photons incident through the back contact into the solar cells. The abbreviations in the layer stack indicate: ITO—indium tin oxide; IOH—hydrogen-doped indium oxide; spiro-MeOTAD—N2,N2,N2′,N2′,N7,N7,N7′,N7′-octakis(4-methoxyphenyl)-9,9′-spirobi[9H-fluorene]-2,2′,7,7′-tetramine; MAPI—methylammonium lead iodide.

Figure 3

FIG. 4. Different grounding schemes for X-ray beam induced current (XBIC) measurements. Due to the replacement current of ejected surface electrons that are collected at the chamber wall (CW) and shall be measured to evaluate the total electron yield (TEY) but can contribute to the error in XBIC measurements (subpanels b and d), the side exposed to the incoming X-ray beam should be grounded, be it the n side (subpanel a) or the p side (subpanel c). In the case of cross-section measurements (subpanel e), the situation is less clear and we lack of specific experimental data. However, it is probably wise to ground the side that is of the type of the majority carrier in the absorber layer.

Figure 4

FIG. 5. Fraction of absorbed energy in solar cell absorber layers as a function of the absorber thickness, for incident X-ray photons with an energy of 10 keV and different absorber materials: CdTe, InN, Si, CuIn0.3Ga0.7Se2 (CIGS), CH3NH3PbI3 (MAPI), and Phenyl-C61-butyric acid methyl ester (PCBM). We have calculated the absorbed energy fraction using Monte-Carlo (M-C) methods (Penelope software package68) and using Beer–Lambert’s law. Note that the absorption coefficients of CdTe and InN, and of CIGS and MAPI are very close such that the absorbed-energy-fraction curves overlap.

Figure 5

TABLE I. Fraction of absorbed energy in solar cell absorber layers, for incident X-ray photons with an energy of 10 keV and different absorber materials of 1 µm thickness: Si, CdTe, CuIn0.3Ga0.7Se2 (CIGS), CH3NH3PbI3 (MAPI), InN and phenyl-C61-butyric acid methyl ester (PCBM). We have calculated the absorbed energy fraction using Monte-Carlo (M-C) methods (Penelope software package68) and using Beer–Lambert’s law (B-L).

Figure 6

FIG. 6. Ionization energy Eion compared to the band gap Eg for a variety of semiconductors. The values are from Ref. 152 (Ge, Si, GaAs, CdTe, GaP, CdS, PbO, SiC), Ref. 153 (Cu2O, In2O3, ZnO), Ref. 154 (PbI2, GaSe, ZnTe, CdSe), Ref. 155 (MAPI), Ref. 156 (ionization energy of h-GaN), Ref. 157 (ionization energy of InP), Ref. 158 (ionization energy of GaAsP), Ref. 159 (band gap of InP, GaN), and Ref. 160 (band gap of GaAsP). The dashed blue line follows ${E_{{\rm{ion}}}} = {{14} \over 5} \cdot {E_{\rm{g}}} + 0.5\;{\rm{eV}}$ as suggested in Ref. 74. The solid red line follows Eion = 3·Eg. The dashed/dotted black line is a linear fit, following Eion = 1.875·Eg + 1.956 eV.

Figure 7

FIG. 7. Flowchart for the analysis of X-ray fluorescence (XRF) and X-ray beam induced current (XBIC) measurements following a typical workflow for data acquired at the Advanced Photon Source and analyzed by the authors.

Figure 8

FIG. 8. Absorption length of Si (left, with density 2.3 g/cm3) and of CH3NH3PbI3 (right, with density 4.0 g/cm3). These graphs were generated from the energy-dependent mass absorption coefficient that was calculated using the functions “material.f” and “tables.f”, both being part of the Monte-Carlo simulation software package Penelope.68

Figure 9

FIG. 9. Attenuation of an incident X-ray beam through multiple layers of a solar cell as shown in Ref. 60, with the top layer representing a transparent conducting oxide (TCO). Fluorescence photons generated in each layer are attenuated similarly as incident photons by the absorbing layer and the layers above it. Each element in a multicomponent layer has a unique energy-dependent attenuation coefficient causing fluorescence photons to be attenuated differently.

Figure 10

FIG. 10. 2 × 2 μm2 XRF/XBIC maps measured with 50 nm step size and 1 s dwell time. Left column: Quantified uncorrected XRF and XBIC maps measured on a CIGS solar cell. Right column: Data corrected for self-attenuation, variations in beam absorption, and thickness variations. Using these corrections, elemental distributions can be converted from areal concentrations to atomic percent (here, 100% is defined as the sum of the cations Cu, Ga, and In without Se), and the current can be converted into charge collection efficiency for known incident photon flux. Black lines are the result of a watershed analysis performed on the uncorrected XRF data and indicate CIGS grain boundaries.

Figure 11

FIG. 11. Slope of the fitted pixel-by-pixel correlation of the elemental ratios of [Cu]/[In + Ga] and [Ga]/[In + Ga] versus charge collection efficiency from the analysis of a multitude of maps that have been analyzed separately for regions around grain boundaries and grain cores for cells with different Ga content. Error bars indicated the 95% confidence intervals. Figure adapted from Ref. 61. Reprinted from Nano Energy, Vol. 32, B.M. West, M. Stuckelberger, H. Guthrey, L. Chen, B. Lai, J. Maser, V. Rose, W. Shafarman, M. Al-Jassim, and M.I. Bertoni, Grain engineering: how inhomogeneities can control charge collection in solar cells, Vol. 32, Pages 488–493, Copyright (2017), with permission from Elsevier.

Figure 12

FIG 12. (a): Heating profile during the in situ formation of (Ag,Cu)(In,Ga)Se2 (ACIGS) crystalline films from metallic precursors at sector 2-ID-D of the Advanced Photon Source at the Argonne National Laboratory. The insets show the Cu distribution measured after 73 and 175 min. (b): Change of the correlation coefficient of the major film constituents during the in situ annealing. Unconnected data points in the beginning and at the end correspond to room-temperature measurements.

Figure 13

FIG. 13. Scanning transmission X-ray microscopy (STXM) images taken at two energies of incident X-rays, (a) 390 eV and (b) 285.9 eV. (a) is the energy for mass-thickness contrast whereas (b) is an energy that shows correlative domain orientation. Reprinted by permission from Macmillan Publishers Ltd: Nature Materials [B.A. Collins, J.E. Cochran, H. Yan, E. Gann, C. Hub, R. Fink, C. Wang, T. Schuettfort, C.R. McNeill, M.L. Chabinyc, and H. Ade: Polarized X-ray scattering reveals non-crystalline orientational ordering in organic films. Nat. Mater.11(6), 536 (2012)], copyright (2012).

Figure 14

FIG. 14. Indium and gallium distributions in an InxGa1−xN nanowire. Top (longitudinal view): relative In and Ga concentrations are estimated from X-ray fluorescence measurements. Bottom (radial view): In (left) and Ga (right) distributions of two InxGa1−xN nanowires on a silicon substrate in top view. Reprinted (adapted) with permission from Ref. 130, J. Segura-Ruiz, G. Martínez-Criado, C. Denker, J. Malindretos, and A. Rizzi: Phase separation in single InxGa1−xN nanowires revealed through a hard X-ray synchrotron nanoprobe. Nano Lett.14, 1300 (2014). Copyright (2014) American Chemical Society.

Figure 15

FIG. 15. High-resolution maps showing the distribution of iodine (I), chlorine (Cl), and their ratio in randomly selected areas of a solar cell with a perovskite absorber layer. The absorber layer was deposited from the precursors PbI2, CH3NH3I (methylammonium iodide, MAI), and CH3NH3Cl (methylammonium chloride, MACl) with a ratio MAI/MACl = 1. Reprinted (adapted) with permission from Ref. 25, Y. Luo, S. Gamliel, S. Nijem, S. Aharon, M. Holt, B. Stripe, V. Rose, M.I. Bertoni, L. Etgar, and D.P. Fenning: Heterogeneous chlorine incorporation in organic–inorganic perovskite solar cells. Chem. Mater.28(18), 6536 (2016). Copyright 2016 American Chemical Society.

Figure 16

FIG. 16. Elemental distribution of iodine, lead, and their atomic ratio from X-ray fluorescence, and X-ray beam induced current (XBIC) measurement from the same area of a perovskite solar cell with a methylammonium lead iodide absorber layer on a mesoporous titanium oxide scaffold; the structure of this solar cell is shown in Fig. 3. The compositional maps are corrected for attenuation of the incident X-rays by layers on top of the absorber layer, and for attenuation of the exciting fluorescence photons. The XBIC measurement is corrected for beam attenuation by the layers on top of the absorber layer, and for thickness variations of the absorber layer itself such that the map corresponds to a collection efficiency. The black lines are the result of a watershed analysis21 applied to the iodine map, separating regions of high iodine concentration, i.e., thick absorber layer.