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Direct numerical simulation of Taylor–Couette flow with grooved walls: torque scaling and flow structure

Published online by Cambridge University Press:  06 April 2016

Xiaojue Zhu*
Affiliation:
Physics of Fluids Group, MESA+ Institute and J. M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500AE Enschede, The Netherlands
Rodolfo Ostilla-Mónico
Affiliation:
Physics of Fluids Group, MESA+ Institute and J. M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500AE Enschede, The Netherlands
Roberto Verzicco
Affiliation:
Physics of Fluids Group, MESA+ Institute and J. M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500AE Enschede, The NetherlandsDipartimento di Ingegneria Industriale, University of Rome ‘Tor Vergata’, Via del Politecnico 1, Roma 00133, Italy
Detlef Lohse
Affiliation:
Physics of Fluids Group, MESA+ Institute and J. M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500AE Enschede, The NetherlandsMax-Planck Institute for Dynamics and Self-Organization, 37077 Göttingen, Germany
*
†Email address for correspondence: xiaojue.zhu@utwente.nl

Abstract

We present direct numerical simulations of Taylor–Couette flow with grooved walls at a fixed radius ratio ${\it\eta}=r_{i}/r_{o}=0.714$ with inner cylinder Reynolds number up to $Re_{i}=3.76\times 10^{4}$ , corresponding to Taylor number up to $Ta=2.15\times 10^{9}$ . The grooves are axisymmetric V-shaped obstacles attached to the wall with a tip angle of 90°. Results are compared to the smooth wall case in order to investigate the effects of grooves on Taylor–Couette flow. We focus on the effective scaling laws for the torque, flow structures, and boundary layers. It is found that, when the groove height is smaller than the boundary layer thickness, the torque is the same as that of the smooth wall cases. With increasing $Ta$ , the boundary layer thickness becomes smaller than the groove height. Plumes are ejected from the tips of the grooves and secondary circulations between the latter are formed. This is associated with a sharp increase of the torque, and thus the effective scaling law for the torque versus $Ta$ becomes much steeper. Further increasing $Ta$ does not result in an additional slope increase. Instead, the effective scaling law saturates to the ‘ultimate’ regime effective exponents seen for smooth walls. It is found that even though after saturation the slope is the same as for the smooth wall case, the absolute value of torque is increased, and more so with the larger size of the grooves.

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Papers
Copyright
© 2016 Cambridge University Press 
Figure 0

Figure 1.Schematic view of the Taylor–Couette system and the groove geometry. (a) Three-dimensional view. The inner cylinder with radius $r_{i}$ is rotating with angular velocity ${\it\omega}_{i}$. The outer cylinder with radius $r_{o}$ is at rest. (b) Cross-section view of the gap between the cylinders: $d=r_{o}-r_{i}$. The length scale of the grooves is ${\it\delta}$.

Figure 1

Figure 2.An example of the mesh used in our simulations in the meridional plane with radial grids and axial grids of $N_{r}\times N_{z}=160\times 512$. (a) Whole surface. (b) Enlargement of the region near the grooves. A more refined mesh is needed near the tip of the grooves. Note that the grid resolution in the axial direction is much higher than the one used in Ostilla et al. (2013), Ostilla-Mónico et al. (2014a) because here we have to implement the IB method.

Figure 2

Table 1.Values of the control parameters and the numerical results of the simulations. Three series of different groove height are presented. In each series, we vary $Ta$, and thus $Re_{i}$. The fourth column shows the number of grids used in the azimuthal ($N_{{\it\theta}}$), radial ($N_{r}$) and axial direction ($N_{z}$). The fifth column shows the dimensionless torque, $Nu_{{\it\omega}}$. The last column shows the criteria of resolution we choose, i.e. angular velocity current difference along the radius $J_{{\it\omega}}$. All of the simulations were run in a reduced geometry with $L=2{\rm\pi}/3$ and a rotation symmetry of the order 6. The corresponding cases at the same $Ta$ without grooves (with smooth cylinders) can be found in Ostilla et al. (2013), Ostilla-Mónico et al. (2014a).

Figure 3

Figure 3.(a) Nusselt number as function of $Ta$ for ${\it\eta}=0.714$. The data are from experiments and numerical simulations: $\cdots \,$, smooth walls experiments by Lewis & Swinney (1999); ○, smooth walls simulations by Brauckmann & Eckhardt (2013); ▫, smooth walls simulations by Ostilla-Mónico et al. (2014a); ▵, grooved walls simulations with ${\it\delta}=0.052d$ in the present study; ♢, grooved walls simulations with ${\it\delta}=0.105d$ in the present study; ◃, grooved walls simulations with ${\it\delta}=0.209d$ in the present study. Dashed line and dotted dashed line show the $1/3$ and the 0.38 slope. Two arrows indicate $Ta=4.77\times 10^{7}$ and $Ta=9.85\times 10^{8}$ in the ${\it\delta}=0.105d$ series. The former $Ta$ is in the regime where the scaling slope is larger than 0.38 and the latter is in the regime where the slope saturates back to 0.38. These two cases are used in the main text as examples to show why $Nu_{{\it\omega}}$ is increased and why the scaling slope is changed. (b) The same as (a), but now the Nusselt number is scaled with $Ta^{-1/3}$. (c) The same as (a), now with the Nusselt number scaled with $Ta^{-1/2}$. The arrows show the positions where the local $1/2$ law can be seen. (d) The same as (a), now with the Nusselt number scaled with $Ta^{-0.38}$.

Figure 4

Figure 4.Friction factor $C_{f}=2{\rm\pi}Nu_{{\it\omega}}J_{0}^{{\it\omega}}{\it\nu}^{-2}/Re_{i}^{2}$ as a function of the inner cylinder Reynolds number $Re_{i}$. ▫, smooth walls simulations by Ostilla-Mónico et al. (2014a); ▵, grooved walls simulations with ${\it\delta}=0.052d$; ♢, grooved walls simulations with ${\it\delta}=0.105d$; ◃, grooved walls simulations with ${\it\delta}=0.209d$.

Figure 5

Figure 5.Comparison between boundary layer thickness ${\it\lambda}$ and groove height ${\it\delta}$. The solid line denotes the averaged boundary layer thickness estimated by ${\it\lambda}\simeq d{\it\sigma}/(2Nu_{{\it\omega}})$ (Brauckmann & Eckhardt 2013). Each triangle symbol shows the value of $Ta$ at which the groove height equals the boundary layer thickness.

Figure 6

Figure 6.Tip-to-tip Nusselt number as a function of the tip-to-tip Taylor number scale with $Ta^{tt-0.38}$ for ${\it\eta}=0.714$. ▵, grooved walls simulations with ${\it\delta}=0.052d$; ♢, grooved walls simulations with ${\it\delta}=0.105d$; ◃, grooved walls simulations with ${\it\delta}=0.209d$. Comparing this figure with figure 3(d), we find no change in the scaling exponent.

Figure 7

Figure 7.Contour plots of the instantaneous azimuthal velocity field $u_{{\it\theta}}$ for (a) the smooth, (b) the ${\it\delta}=0.052d$, and (c) the ${\it\delta}=0.105d$ cases at $Ta=4.77\times 10^{7}$. The colour scale goes from azimuthal velocity 0 (blue) to 1 (red). In the smooth case, the flow is in the transition region where the laminar regions in the boundary layer coexist with turbulent, plume-ejecting areas. In (b), the boundary layer is still thicker than the groove, and therefore no evident difference can be distinguished between (a) and (b). For (c), the boundary layer is thinner than the grooves and plumes are ejected from all tips of the grooves.

Figure 8

Figure 8.Contour plots of the instantaneous azimuthal velocity field $u_{{\it\theta}}$ for (a) the smooth, (b) the ${\it\delta}=0.052d$, and (c) the ${\it\delta}=0.105d$ cases at $Ta=9.75\times 10^{8}$. The colour scale goes from azimuthal velocity 0 (blue) to 1 (red). In the smooth case, the flow is in the fully turbulent region where the bulk and boundary both become turbulent. Due to the decrease of wall pressure gradient in the axial direction, plumes are ejected from more places compared to $Ta=4.77\times 10^{7}$. In (b) and (c), where $Ta>Ta_{th}$, plumes are ejected from the tips, and these plumes all show preferential directions which follow the Taylor vortices.

Figure 9

Figure 9.Contour plots of the instantaneous azimuthal velocity $u_{{\it\theta}}({\it\theta},z)$ for Taylor number $Ta=9.75\times 10^{8}$ at constant radius cuts. The colour scale goes from azimuthal velocity 0 (blue) to 1 (red). (a) The smooth case at fixed wall distance $y=(r-r_{i})/d=4\times 10^{-3}$. (b) The ${\it\delta}=0.105d$ case at fixed wall distance in terms of the tip of grooves $y^{\prime }=(r-r_{i}-{\it\delta})/d=1\times 10^{-3}$. (a) Shows the herring-bone streaks in the boundary layer while (b) shows plumes being ejected homogeneously along the azimuthal direction.

Figure 10

Figure 10.Enlargement of the near-wall region for contour plots of the instantaneous azimuthal velocity $u_{{\it\theta}}$ superposed with instantaneous velocity vectors in the meridional plane at $Ta=9.75\times 10^{8}$. (a) The smooth case, (b) the ${\it\delta}=0.105d$ case. The colour scale goes from azimuthal velocity 0 (blue) to 1 (red). The velocity vectors are formed by the axial and radial velocity on the surface. For the smooth case in (a), the plumes are induced by the acceleration of radial flow. Then vortex rings are formed. For the grooved configuration in (b), the axial flow drives the secondary vortex inside the grooves. At the same time the interaction between the secondary vortex and the Taylor rolls causes the detachment of the boundary layer from the tips of the grooves. The detached azimuthal flow then develops into a plume.

Figure 11

Figure 11.Contour plots of the time- and azimuthally averaged correlation $r^{3}\langle u_{r}{\it\omega}\rangle _{A,t}$ at $Ta=9.75\times 10^{8}$. (a) The smooth case, (b) the ${\it\delta}=0.105d$ case. The correlation has been normalized according to $r^{3}\langle u_{r}{\it\omega}\rangle _{A,t}/(J_{0}^{{\it\omega}}Nu_{{\it\omega}})$. The red colour represents the largest value while the blue colour represents the smallest value. It can be seen from the comparison that the interaction between the secondary vortices inside the grooves and large-scale Taylor rolls enhances the convective part of the transport in the near-tip regions.

Figure 12

Figure 12.Contour plots of the time- and azimuthally averaged azimuthal velocity $\langle u_{{\it\theta}}\rangle _{{\it\theta},t}$ superposed by time- and azimuthally averaged velocity vectors in the meridional plane at $Ta=9.75\times 10^{8}$. (a) The smooth case, (b) the ${\it\delta}=0.105d$ case. The colour scale goes from azimuthal velocity 0.3 (blue) to 0.7 (red). It can be seen from the comparison that the interaction between the secondary vortices inside the grooves and large-scale Taylor rolls favours the circulation of Taylor rolls, and hence we get enhanced transport.

Figure 13

Figure 13.Contour plots of the time- and azimuthally averaged azimuthal velocity $\langle u_{{\it\theta}}\rangle _{{\it\theta},t}$ superposed by time- and azimuthally averaged velocity vectors in the meridional plane at $Ta=9.52\times 10^{6}$. (a) The smooth case, (b) the ${\it\delta}=0.105d$ case. The colour scale goes from azimuthal velocity 0 (blue) to 1 (red). Comparing the two panels, no evident secondary vortices can be identified inside the grooves, which serve only as obstacles to the Taylor rolls. This is the reason why in some cases we find that $Nu_{{\it\omega}}$ is decreased.

Figure 14

Figure 14.Enlargement of the near-wall region for contour plots of the instantaneous streamwise vorticity field superposed with instantaneous velocity vectors in the meridional plane at $Ta=9.52\times 10^{6}$ (a) and $Ta=9.75\times 10^{8}$ (b) with ${\it\delta}=0.105d$. The black arrows show the velocity vectors in the plane. Blue denotes a negative streamwise vorticity and red a positive streamwise vorticity.

Figure 15

Figure 15.Wall shear rate $\partial u_{{\it\theta}}/\partial r$ averaged in time, azimuthally, and over ten grooves for the ${\it\delta}=0.105d$ case at two different Taylor numbers: (a) $Ta=9.52\times 10^{6}$; (b) $Ta=9.75\times 10^{8}$. The solid lines denote the grooved case and the dashed line the averaged wall shear rate for the smooth case at the same $Ta$.

Figure 16

Figure 16.Averaged azimuthal velocity profile along a radius for the smooth and the ${\it\delta}=0.105d$ case at two different Taylor numbers: (a) $Ta=4.77\times 10^{7}$; (b) $Ta=9.75\times 10^{8}$. The solid line shows the time-, azimuthally and axially averaged velocity profile for the smooth case. The dashed line denotes the grooved case profile over time, azimuth and ten valleys, while the dot-dashed line denotes time, azimuth and ten tips, respectively.

Figure 17

Figure 17.A close look at the near inner cylinder region for the averaged azimuthal velocity profile of the smooth and the ${\it\delta}=0.105d$ case at two different Taylor numbers: (a) $Ta=4.77\times 10^{7}$; (b) $Ta=9.75\times 10^{8}$. The solid line shows the time-, azimuthally and axially averaged velocity profile for the smooth case. The dashed line denotes the grooved case profile over time, azimuth and ten valleys, while the dot-dashed line denotes time, azimuth and ten tips, respectively. Note that ${\it\zeta}=y-{\it\delta}/d$ is the horizontal distance from the solid surface.

Figure 18

Figure 18.Velocity profiles of the smooth and the ${\it\delta}=0.105d$ case non-dimensionalized by friction velocity and wall distance at $Ta=9.75\times 10^{8}$. The ten red and ten green lines represent the non-dimensionalized azimuthal velocity $u^{+}=(U-\langle u_{{\it\theta}}\rangle _{{\it\theta},t})/u_{\ast }$ over ten valleys and ten tips for the grooved case, which show different interactions with the Taylor rolls. The local friction velocity is defined as $u_{\ast }=({\it\nu}\langle \partial _{r}u_{{\it\theta}}(r_{i})\rangle _{t,{\it\theta}})^{1/2}$, with $\partial _{r}$ the derivative normal to the wall, where $y^{+}$ is the non-dimensional wall distance $y^{+}=(r-r_{i})u_{\ast }/{\it\nu}$ for valleys and $y^{+}=(r-r_{i}-{\it\delta})u_{\ast }/{\it\nu}$ for tips in wall units. The blue line shows the averaged mean velocity profile for the smooth case at the same $Ta$. In the smooth case, we also average over the axial direction. That is, replacing $\langle \cdots \rangle _{{\it\theta},t}$ by $\langle \cdots \rangle _{{\it\theta},t,z}$ in the above definitions, with the wall distance being the same as the one used for the valleys. The dashed lines show the relationships $u^{+}=y^{+}$ and $u^{+}=2.5\ln \,(y^{+})+5.2$.

Figure 19

Figure 19.Root mean square azimuthal velocity profile of the smooth and the ${\it\delta}=0.105d$ case at two different Taylor numbers: (a) $Ta=4.77\times 10^{7}$; (b) $Ta=9.75\times 10^{8}$. The solid line shows the time-, azimuthally and axially averaged velocity profile for the smooth case. The dashed line denotes the grooved case profile for valleys, while the dot-dashed denotes the profile above tips. The r.m.s. velocity for the smooth case is defined as $(u_{{\it\theta}})_{rms}=(\langle u_{{\it\theta}}^{2}\rangle _{t,{\it\theta},z}-\langle u_{{\it\theta}}\rangle _{t,{\it\theta},z}^{2})^{1/2}$, while for grooved case it is defined as $(\langle u_{{\it\theta}}^{2}\rangle _{t,{\it\theta}}-\langle u_{{\it\theta}}\rangle _{t,{\it\theta}}^{2})^{1/2}$ and then averaged over ten different tips or valleys.

Figure 20

Figure 20.A close look at the root mean square azimuthal velocity profile of the smooth and the ${\it\delta}=0.105d$ case in the near-wall region at two different Taylor numbers: (a) $Ta=4.77\times 10^{7}$; (b) $Ta=9.75\times 10^{8}$. The solid line shows the time-, azimuthally and axially averaged velocity profiles for the smooth case. The dashed line denotes the grooved case profile for valleys, while the dot-dashed denotes the profile above the tips. The r.m.s. velocity for the smooth case is defined as $(u_{{\it\theta}})_{rms}=(\langle u_{{\it\theta}}^{2}\rangle _{t,{\it\theta},z}-\langle u_{{\it\theta}}\rangle _{t,{\it\theta},z}^{2})^{1/2}$, while for grooved case it is defined as $(\langle u_{{\it\theta}}^{2}\rangle _{t,{\it\theta}}-\langle u_{{\it\theta}}\rangle _{t,{\it\theta}}^{2})^{1/2}$ and then averaged over ten different tips or valleys. Note that ${\it\zeta}=y-{\it\delta}/d$ is the horizontal distance from the solid surface.

Figure 21

Figure 21.The positions of the peaks of the r.m.s. azimuthal velocity profile near the inner cylinder for the ${\it\delta}=0.105d$ cases averaged in time, azimuth and over ten grooves at two different Taylor numbers: (a) $Ta=4.77\times 10^{7}$; (b) $Ta=9.75\times 10^{8}$. The red points are the positions of these peaks. We average over ten grooves. Abbreviations: BL $=$ boundary layer, SV $=$ secondary vortex.

Figure 22

Figure 22.Distance $l/d$ between the peaks of the root mean square azimuthal velocity in the groove valley as a function of $Ta$ for the ${\it\delta}=0.105d$ cases.

Figure 23

Figure 23.Energy dissipation rate ${\it\epsilon}_{u}={\it\nu}\langle ({\rm\nabla}\boldsymbol{u})^{2}\rangle _{t,{\it\theta},z}$ along the radius for the ${\it\delta}=0.105d$ series. It was averaged in time, azimuth and height at two different $Ta$: (a) $Ta=4.77\times 10^{7}$; (b) $Ta=9.75\times 10^{8}$.