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Design, fabrication, and control techniques of a four-DOF robotic wrist-hand exoskeleton

Published online by Cambridge University Press:  28 July 2025

Meby Mathew
Affiliation:
Mechatronics/ Robotics Laboratory, Department of Mechanical Engineering National Institute of Technology Calicut, Calicut, Kerala, India Department of Mechanical Engineering, Amal Jyothi College of Engineering Kanjirapally, Kottayam, Kerala, India
S. Kishore
Affiliation:
Mechatronics/ Robotics Laboratory, Department of Mechanical Engineering National Institute of Technology Calicut, Calicut, Kerala, India
C. S. Aswin Sekhar
Affiliation:
Mechatronics/ Robotics Laboratory, Department of Mechanical Engineering National Institute of Technology Calicut, Calicut, Kerala, India
Vivek Pankaj
Affiliation:
Mechatronics/ Robotics Laboratory, Department of Mechanical Engineering National Institute of Technology Calicut, Calicut, Kerala, India
A. P. Sudheer*
Affiliation:
Mechatronics/ Robotics Laboratory, Department of Mechanical Engineering National Institute of Technology Calicut, Calicut, Kerala, India
*
Corresponding author: A. P. Sudheer; Email: apsudheer@nitc.ac.in
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Abstract

A wrist-hand exoskeleton designed to assist individuals with wrist and hand limitations is presented in this paper. The novel design is developed based on specific selection criteria, addressing all the Degrees of Freedom (DOF). In the conceptual design phase, design concepts are created and assessed before being screened and scored to determine which concept is the most promising. Performance and possible restrictions are assessed using kinematic and dynamic analysis. Using polylactic acid material, the exoskeleton is prototyped to ensure structural integrity and fit. Manual control, master-slave control, and electroencephalography (EEG) dataset-based control are among the control strategies that have been investigated. Direct manipulation is possible with manual control, nevertheless, master-slave control uses sensors to map user motions. Brain signals for hand opening and closing are interpreted by EEG dataset-based control, which manages the hand open-close of the exoskeleton. This study introduces a novel wrist-hand exoskeleton that improves usefulness, modularity, and mobility. While the numerous control techniques give versatility based on user requirements, the 3D printing process assures personalization and flexibility in design.

Information

Type
Research Article
Copyright
© The Author(s) 2025. Published by Cambridge University Press
Figure 0

Figure 1. Biomechanical movements of the wrist joint [13, 14].

Figure 1

Table I. Concept screening.

Figure 2

Figure 2. Developed concepts.

Figure 3

Table II. Concept scoring.

Figure 4

Figure 3. Final design model.

Figure 5

Table III. DH parameter table.

Figure 6

Figure 4. DH parameter representation.

Figure 7

Table IV. Trajectory data.

Figure 8

Figure 5. Lagrange model representation.

Figure 9

Figure 6. Torques and forces for joint motions of the exoskeleton.

Figure 10

Figure 7. 3D-printed components of exoskeleton.

Figure 11

Figure 8. Working model positions of the exoskeleton.

Figure 12

Figure 9. Integrated manual control.

Figure 13

Figure 10. Circuit diagrams for manual control.

Figure 14

Figure 11. Block diagram for master-slave control.

Figure 15

Figure 12. Block diagram for EEG dataset-based control model.

Figure 16

Figure 13. Training and validation accuracy of the dataset.

Figure 17

Table V. Motion comparison.

Figure 18

Figure 14. Flow diagram of the EEG-based dataset.