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Investigation of flowing liquid zinc erosion and corrosion properties of the Fe–B alloy at various times

Published online by Cambridge University Press:  13 February 2015

Guangzhu Liu
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Shengqiang Ma*
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Jiandong Xing
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Hanguang Fu
Affiliation:
Research Institute of Advanced Materials Processing Technology, School of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, People's Republic of China
Yuan Gao
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Yaping Bai
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
Yong Wang
Affiliation:
State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, People's Republic of China
*
a) Address all correspondence to this author. e-mail: sqma@mail.xjtu.edu.cn

Abstract

The erosion–corrosion properties and interface microstructure of a Fe–B alloy that contains 3.5 wt% B in flowing liquid zinc have been investigated by electron backscattered diffraction, x-ray diffraction, and scanning electron microscopy to clarify the flowing effect of liquid zinc on erosion performance using a rotating-disk technique. The Fe–B alloy erodes at a low and steady rate in flowing liquid zinc. Flowing liquid zinc can accelerate the iron and zinc mass transfer to form Fe–Zn compounds and promote the removal of loose FeZn13. Much residual corrosion-resistant Fe2B and some erosion products coexist at the erosion interface because of the chemical and micromechanical effects that are created by flowing liquid zinc. The failure of the Fe2B corrosion-resistant skeleton in flowing liquid zinc occurs because of the loss of supporting matrix and also the formation and spread of microcracks during erosion.

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Articles
Copyright
Copyright © Materials Research Society 2015 
Figure 0

TABLE I. Chemical compositions of the Fe–B alloy and 316L stainless steel (wt%).

Figure 1

FIG. 1. Schematic drawing of the erosion–corrosion test device: 1 – rotating shaft, 2 – furnace cover, 3 – erosion angle control unit, 4 – sample holder, 5 – crucible, 6 – furnace, 7 – sample, 8 – flowing liquid zinc.

Figure 2

FIG. 2. Cross-section, location, and designation of the specimen thickness: (a) the cross section of the sample after erosion–corrosion test, (b) the location and designation of thickness measurement for tested samples: 1 – sample, 2 – zinc, 3 – corrosion interface.

Figure 3

FIG. 3. XRD pattern and microstructure of the as-cast Fe–B alloy: (a) XRD pattern, (b) OM image.

Figure 4

FIG. 4. EBSD analysis of the as-cast Fe–B alloy: (a) phase distribution; (b) grain boundary distribution: black lines indicate grain boundaries with a misorientation larger than or equal to 10°, green lines indicate grain boundaries with smaller misorientations than 10°, and red lines indicate phase boundaries; (c) misorientation distribution of Fe; (d) misorientation distribution of Fe2B.

Figure 5

FIG. 5. Corrosion thickness loss and corrosion rate as a function of corrosion time: (a) corrosion thickness loss versus corrosion time, (b) corrosion rate versus corrosion time.

Figure 6

FIG. 6. Interfacial morphologies of static corrosion of the Fe–B alloy: (a) 1 h, (b) 5 h.

Figure 7

FIG. 7. Erosion morphologies of the Fe–B alloy in flowing liquid zinc with erosion angle of 0° and the velocity of the flowing liquid metal is 0.314 m/s (rotation speed of 60 r/min): (a) 1 h, (b) 5 h.

Figure 8

FIG. 8. EDS analysis of corrosion layer of the Fe–B alloy: (a) static corrosion, (b) erosion.

Figure 9

TABLE II. Compositional results of corrosion products measured by EDS analysis.

Figure 10

FIG. 9. High magnification erosion interface morphologies of the Fe–B alloy by BSE: (a) 1 h, (b) 5 h.

Figure 11

FIG. 10. EBSD analysis of the erosion interface: (a) phase distribution; (b) grain boundary distribution: black lines indicate grain boundaries with a misorientation larger than or equal to 10°, green lines indicate grain boundaries with smaller misorientations than 10°, and red lines indicate phase boundaries.