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The dominant mechanisms for each regime of secondary flows in horizontal particle-laden pipe flows

Published online by Cambridge University Press:  23 September 2022

Xinchen Zhang*
Affiliation:
Centre for Energy Technology, School of Mechanical Engineering, The University of Adelaide, Adelaide, SA 5005, Australia
Graham J. Nathan
Affiliation:
Centre for Energy Technology, School of Mechanical Engineering, The University of Adelaide, Adelaide, SA 5005, Australia
Zhao F. Tian
Affiliation:
Centre for Energy Technology, School of Mechanical Engineering, The University of Adelaide, Adelaide, SA 5005, Australia
Rey C. Chin
Affiliation:
Centre for Energy Technology, School of Mechanical Engineering, The University of Adelaide, Adelaide, SA 5005, Australia
*
†Email address for correspondence: xinchen.zhang01@adelaide.edu.au

Abstract

Numerical simulations have been conducted to identify the dominant mechanism responsible for driving secondary flow motions in horizontal particle-laden pipe flows, based on an analysis of the forces acting on each phase. A four-way coupling Euler–Lagrangian approach was employed, using direct numerical simulations for the gas phase and Lagrangian particle tracking to account for the drag, gravitational and lift forces, together with the interactions that occur for both particle–wall and inter-particle collisions. The four different flow regimes, which had been identified previously as depending on various combinations of flow parameters and are characterised by the secondary flow structures of both the fluid and particle phases, were identified via varying the mass loading alone from $\varPhi _m=0.4$ to $\varPhi _m=1.8$. The distribution of the divergence of Reynolds stresses was used to help characterise the classes of the secondary fluid flow. This shows that secondary fluid flows of both the first and second kinds can either exist separately or co-exist in such flows. The forces exerted on the fluid phase by the pressure gradient and fluid–particle interactions were examined qualitatively and quantitatively to identify their contribution to the secondary fluid flow motions. A similar study was also applied to the drag, lift and gravitational forces exerted on the particle phase for the secondary particle flow motions. These were found to explain the secondary flows of both the fluid and particle phases with regard to both the flow direction and magnitude, together with the interaction between the two phases.

Information

Type
JFM Papers
Copyright
© The Author(s), 2022. Published by Cambridge University Press
Figure 0

Table 1. Previous studies on secondary flows in horizontal particle-laden pipe flows. Here, * denotes estimates by the current authors from the data reported in the original papers. Note that $Re^f_b$ is the bulk fluid Reynolds number, $Sk$ is the Stokes number, $\varPhi _m$ is the particle mass loading, $\rho _r$ is the particle-to-fluid density ratio, and $Fr$ is the Froude number. Also, $e_{p-w}$ and $e_{p-p}$ are the coefficients of restitution of particle–wall and inter-particle collisions, respectively. The wall roughness is characterised by the standard deviation of the roughness angle distribution (depending on particle size and roughness height), $\varDelta \gamma$, or the wall roughness height in wall units, $k^+_s$. The secondary flow structures are illustrated in figure 1. The configuration of the present work in the last row is described in § 2.2.

Figure 1

Figure 1. Illustration of the various regimes of secondary flow structures of both the fluid and particle phases identified previously Zhang et al. (2021b). Here, a subscript following the symbols f and p represents the number of cells in the fluid and particle phases, respectively. Also shown are typical values of mass loading and CORs that generate these regimes.

Figure 2

Figure 2. Cross-sectional views of the flow patterns and key properties for each of the four flow regimes obtained by varying mass loading alone, from $\varPhi _m=0.4$ to $\varPhi _m=1.8$. The columns from left to right are: fluid streamwise vorticity; gradient of the radial Reynolds stress; gradient of the azimuthal Reynolds stress; secondary fluid flow motions; secondary particle flow motions; static pressure; turbulence kinetic energy; local mass loading. Here, the brackets $\langle \rangle$ indicate the average over time and space (in the streamwise direction of the entire domain), while the superscript ‘+’ indicates the normalised value in wall units. The sparse white streamlines also shown in the first three columns are the secondary fluid flow motions for reference, while the purple arrows in the second and third columns indicate the directions of the gradients of the Reynolds stresses. The black dot-dashed lines in the first and last rows indicate the reproduced results, similar to the study published previously (Zhang et al.2021b) for the same cases. Other conditions are $Sk=11.2$, $Fr=17$, $e_{p-w}=e_{p-p}=0.97$; the direction of gravity is downwards.

Figure 3

Figure 3. Colour maps of the gravity-normalised, mean cross-sectional forces exerted on the fluid phase: the pressure gradient force $\langle \boldsymbol {F}^f_{\nabla p,{y-z}} \rangle$, viscous force $\langle \boldsymbol {F}^f_{\varepsilon,{y-z}} \rangle$ and fluid–particle interaction force $\langle \boldsymbol {F}^f_{S,p,{y-z}} \rangle$, together with the resultant force $\langle \boldsymbol {F}^f_{tot,{y-z}} \rangle$, which equals the sum of the first three. All the statistics are decomposed into the transverse ($y$-axis, positive indicates rightwards) and vertical ($z$-axis, positive indicates upwards) components. Other flow conditions are as per figure 2. Also shown are the secondary fluid flow structures in the last column, for reference.

Figure 4

Figure 4. Profiles for each of the four regimes of the gravity-normalised, mean forces exerted on the fluid phase: the pressure gradient force (left column) and the fluid–particle interaction force (middle column), together with the resultant force (right column), which equals the sum of the first two in the outer region of the pipe flow ($r/D\leq 0.47$, where the viscous force is negligible). (a) Vertical forces along the vertical centreline ($y/D=0$). (b) Azimuthal forces along the azimuthal line at $r/D=0.4$ in the right half of the pipe. (c) Transverse forces along the horizontal centreline ($z/D=0$; the subplots are placed with rotation). Note that all subplots are plotted in physical directions.

Figure 5

Figure 5. Colour maps of the gravity-normalised, mean cross-sectional forces exerted on the particle phase: the drag force $\langle \boldsymbol {F}^p_{D,{y-z}} \rangle$, lift force $\langle \boldsymbol {F}^p_{L,{y-z}} \rangle$ and particle–wall contacting force $\langle \boldsymbol {F}^p_{C,W,{y-z}} \rangle$, together with the resultant force $\langle \boldsymbol {F}^p_{tot,{y-z}} \rangle$, which equals the sum of the first three combined with the gravitational force $\boldsymbol {F}^p_G=(0,0,-1)$. All the statistics are decomposed into the transverse ($y$-axis, positive indicates rightwards) and vertical ($z$-axis, positive indicates upwards) components. Note that the dashed box ‘$A$’ indicates the difference between regimes. Other flow conditions are as per figure 2. Also shown are the secondary particle flow structures in the last column, for reference.

Figure 6

Figure 6. Profiles for each of the four regimes of the gravity-normalised, mean forces exerted on the particle phase: the drag force (left column) and lift force (middle column), together with the resultant force (right column), which equals the sum of the first two combined with the gravitational force $\boldsymbol {F}^p_G = (0,0,-1)$, in the pipe domain except for the wall ($r/D < 0.5$, where there is no particle–wall contacting force). (a) Vertical forces along the vertical centreline ($y/D=0$). (b) Azimuthal forces along the azimuthal line at $r/D=0.4$ in the right half of the pipe. (c) Transverse forces along the horizontal centreline ($z/D=0$, the subplots are placed with rotation). Note that all subplots are plotted in physical directions. Also, the broken axis is shown on one side only of each relevant subplot for conciseness, to indicate the magnitude.

Figure 7

Table 2. The non-dimensional work done by the cross-sectional particle drag force on the particle flow within the $particle$-$four$-$cells$ ($W_{PFC}$), or the $particle$-$down$-$cells$ ($W_{PDC}$) region. Here, a positive value means that the particle flow is accelerated by the drag force, while a negative value means that it is decelerated. Also, N/A denotes not applicable, i.e. the absence of secondary particle flow cells.

Figure 8

Figure 7. Sketches illustrating the dominant mechanisms driving secondary flows of both the fluid and particle phases for each flow regime. Due to symmetry, the force analysis and arrows showing flow direction are presented in the left and right halves, respectively, in each pair of left and right circulation cells. Note that sides A and B indicate the side between the $fluid$-$up$-$cells$ and $fluid$-$down$-$cells$, for discussion.

Figure 9

Figure 8. Comparison of turbulence statistics in single-phase pipe flows between the present work ($Re^f_\tau = 570$) and the previous DNS ($Re^f_\tau = 500$) by Chin et al. (2014). The results of (a) mean streamwise velocity; and (b) mean streamwise, radial and azimuthal velocity fluctuations, are shown.

Figure 10

Figure 9. Profiles for each of the four regimes of the gravity-normalised, mean vertical forces exerted on the fluid phase along the vertical centreline ($y/D=0$) of the pipe: the pressure gradient force (left column) and the fluid–particle interaction force (middle column), together with the resultant force (right column), which equals the sum of the first two in the outer region of the pipe flow ($r/D\leq 0.47$). The results for a series of values of (a) the Froude number $Fr$, (b) the COR of particle–wall collisions $e_{p-w}$, and (c) the COR of inter-particle collisions $e_{p-p}$, are shown. A constant Stokes number $Sk=11.2$ and mass loading $\varPhi _m=1.1$ are employed, and the unmentioned parameters in the legend of each subplot are always constant at $Fr=17$, $e_{p-w}=0.97$ or $e_{p-p}=0.97$. The identification of the flow regime for each case can be found in the study by Zhang et al. (2021b).

Figure 11

Figure 10. Profiles for each of the four regimes of the gravity-normalised, mean vertical forces exerted on the particle phase along the vertical centreline ($y/D=0$) of the pipe: the drag force (left column) and lift force (middle column), together with the resultant force (right column), which equals the sum of the first two combined with the gravitational force ${F^p_{G,z}} = -1$ in the pipe domain except for the wall ($r/D < 0.5$). The results for a series of values of (a) the Froude number $Fr$, (b) the COR of particle–wall collisions $e_{p-w}$, and (c) the COR of inter-particle collisions $e_{p-p}$, are shown. Other flow conditions are as per figure 9.

Figure 12

Figure 11. Sketches illustrating the dominant mechanisms driving secondary flows of both the fluid and particle phases for each flow regime where mass loading is less than the critical one. Due to symmetry, the force analysis and arrows showing flow direction are presented in the left and right halves, respectively, in each pair of left and right circulation cells.

Figure 13

Table 3. The non-dimensional work done by the cross-sectional particle drag force on the particle flow within the $particle$-$four$-$cells$ ($W_{PFC}$), or the $particle$-$down$-$cells$ ($W_{PDC}$), for various values of flow parameters other than the particle mass loading. Here, a positive value means that the particle flow is accelerated by the drag force, while a negative value means that it is decelerated. Also, N/A denotes not applicable, i.e. an absence of secondary particle flow cells. Other flow conditions are as per figure 9.