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Pseudo-turbulent heat flux and average gas–phase conduction during gas–solid heat transfer: flow past random fixed particle assemblies

Published online by Cambridge University Press:  01 June 2016

Bo Sun
Affiliation:
Department of Mechanical Engineering, CoMFRE: Multiphase Flow Research and Education, Iowa State University, Ames, IA 50011, USA
Sudheer Tenneti
Affiliation:
Department of Mechanical Engineering, CoMFRE: Multiphase Flow Research and Education, Iowa State University, Ames, IA 50011, USA
Shankar Subramaniam*
Affiliation:
Department of Mechanical Engineering, CoMFRE: Multiphase Flow Research and Education, Iowa State University, Ames, IA 50011, USA
Donald L. Koch
Affiliation:
Department of Chemical and Biomolecular Engineering, Cornell University, Ithaca, NY 14853, USA
*
†Email address for correspondence: shankar@iastate.edu

Abstract

Fluctuations in the gas-phase velocity can contribute significantly to the total gas-phase kinetic energy even in laminar gas–solid flows as shown by Mehrabadi et al. (J. Fluid Mech., vol. 770, 2015, pp. 210–246), and these pseudo-turbulent fluctuations can also enhance heat transfer in gas–solid flow. In this work, the pseudo-turbulent heat flux arising from temperature–velocity covariance, and average fluid-phase conduction during convective heat transfer in a gas–solid flow are quantified and modelled over a wide range of mean slip Reynolds number and solid volume fraction using particle-resolved direct numerical simulations (PR-DNS) of steady flow through a random assembly of fixed isothermal monodisperse spherical particles. A thermal self-similarity condition on the local excess temperature developed by Tenneti et al. (Intl J. Heat Mass Transfer, vol. 58, 2013, pp. 471–479) is used to guarantee thermally fully developed flow. The average gas–solid heat transfer rate for this flow has been reported elsewhere by Sun et al. (Intl J. Heat Mass Transfer, vol. 86, 2015, pp. 898–913). Although the mean velocity field is homogeneous, the mean temperature field in this thermally fully developed flow is inhomogeneous in the streamwise coordinate. An exponential decay model for the average bulk fluid temperature is proposed. The pseudo-turbulent heat flux that is usually neglected in two-fluid models of the average fluid temperature equation is computed using PR-DNS data. It is found that the transport term in the average fluid temperature equation corresponding to the pseudo-turbulent heat flux is significant when compared to the average gas–solid heat transfer over a significant range of solid volume fraction and mean slip Reynolds number that was simulated. For this flow set-up a gradient-diffusion model for the pseudo-turbulent heat flux is found to perform well. The Péclet number dependence of the effective thermal diffusivity implied by this model is explained using a scaling analysis. Axial conduction in the fluid phase, which is often neglected in existing one-dimensional models, is also quantified. As expected, it is found to be important only for low Péclet number flows. Using the exponential decay model for the average bulk fluid temperature, a model for average axial conduction is developed that verifies standard assumptions in the literature. These models can be used in two-fluid simulations of heat transfer in fixed beds. A budget analysis of the mean fluid temperature equation provides insight into the variation of the relative magnitude of the various terms over the parameter space.

Information

Type
Papers
Copyright
© 2016 Cambridge University Press 
Figure 0

Figure 1. Contours of the steady (a) axial velocity and (b) temperature field (see (2.7)) in flow past a fixed particle assembly. The corresponding (c) average axial fluid velocity (see (1.2)) and (d) average non-dimensional fluid temperature along the axial location $x_{\Vert }$ (see (1.2) and (2.7)) are shown in the bottom panel. In this figure $\langle \boldsymbol{W}\rangle$ is the mean slip velocity between the solid and fluid phase, $T_{f}$ is the fluid temperature, $\langle u_{\Vert }^{(f)}\rangle$ is the average axial fluid velocity, $\langle T^{(f)}\rangle$ is the average fluid temperature at the axial location $x_{\Vert }$, $\langle T^{(s)}\rangle$ is the average solid temperature and $T_{m,in}$ is the inlet bulk fluid temperature. At particle surfaces the no-slip and no-penetration boundary conditions are imposed on the fluid velocity and the isothermal boundary condition is imposed on the fluid temperature. Periodic boundary conditions are imposed on the fluctuating velocity and pressure fields at domain boundaries, and the self-similarity boundary condition is used for the fluid temperature (see (2.11)).

Figure 1

Table 1. Parameters for simulation of heat transfer in steady flow past random fixed assemblies of particles. The physical parameters are the solid volume fraction ${\it\varepsilon}_{s}$ and the mean slip Reynolds number $Re_{m}$. The numerical parameters are the ratio of the box length to the particle diameter $L/D$ and the grid resolution $D_{m}=D/{\rm\Delta}x$. The number of particles $N_{p}$ is determined by ${\it\varepsilon}_{s}$ and $L$. Five independent simulations of each case are simulated to reduce statistical variability.

Figure 2

Figure 2. Axial variation of average non-dimensional bulk fluid temperature and average non-dimensional fluid temperature from PR-DNS: (a) comparison of the exponential decay model (lines) for the average non-dimensional bulk fluid temperature (see (4.8)) with PR-DNS data (open symbols). (b) Cross-sectional average of non-dimensional fluid temperature (see (4.14)) from PR-DNS data for ${\it\varepsilon}_{s}=0.1$ and 0.4 at two different Reynolds numbers (open symbols). Error bars in both panels represent 95 % confidence intervals inferred from 5 realizations.

Figure 3

Figure 3. Variation of $\langle I_{f}u_{\Vert }^{\prime \prime (f)}{\it\theta}\rangle$ with non-dimensional time for the case with mean slip Reynolds number of 100 and solid volume fraction of 0.1. The solid line represents the evolution of $\langle I_{f}u_{\Vert }^{\prime \prime (f)}{\it\theta}\rangle$ for a computation where the scalar solver is coupled to the instantaneous velocity field. The open circle represents the value of $\langle I_{f}u_{\Vert }^{\prime \prime (f)}{\it\theta}\rangle$ obtained with the scalar solver using a frozen velocity field, and the error bars are obtained from 5 realizations.

Figure 4

Figure 4. Variation of the ensemble-averaged PTHF normalized by the magnitude of mean slip velocity $|\langle \boldsymbol{W}\rangle |$ along axial location $x_{\Vert }$ over 5 and 50 MIS at $Re_{m}=100$ and ${\it\varepsilon}_{s}=0.4$. The square and triangle symbols represent the PTHF obtained using 5 and 50 MIS, respectively. One-sided error bars indicate 95 % confidence intervals: the error bars below the squares correspond to 5 MIS while the error bars above the triangles correspond to 50 MIS.

Figure 5

Figure 5. Variation of $\langle I_{f}u_{\Vert }^{\prime \prime (f)}{\it\theta}\rangle$ normalized by mean slip velocity $|\langle \boldsymbol{W}\rangle |$ along axial location $x_{\Vert }$ at $Re_{m}=100$ and ${\it\varepsilon}_{s}=0.4$. The red and blue symbols represent the PTHF obtained using 5 and 50 realizations, respectively. One-sided error bars indicate 95 % confidence intervals: the error bars above the squares correspond to 5 MIS and the error bars below the triangles correspond to 50 MIS.

Figure 6

Figure 6. Dependence of $\langle I_{f}u_{\Vert }^{\prime \prime (f)}{\it\theta}\rangle$ on (a) mean slip Reynolds number at ${\it\varepsilon}_{s}=0.1{-}0.5$ and (b) solid volume fraction at $Re_{m}=1$, $50$ and 100. The symbols are $\langle I_{f}u_{\Vert }^{\prime \prime (f)}{\it\theta}\rangle$ from PR-DNS data and the lines are the correlation by fitting PR-DNS data in (5.7). Error bars indicate 95 % confidence intervals using 5 MIS.

Figure 7

Figure 7. (a) Axial variation of the ratio of the PTHF to the convective mean flux at $Re_{m}=100$ and ${\it\varepsilon}_{s}=0.4$. The open circles and the squares represent the ratio obtained from 5 MIS and 50 MIS, respectively. Error bars indicate 95 % confidence intervals from 5 MIS (blue) and 50 MIS (red). (b) Comparison of the PTHF with convective mean flux ${\it\varepsilon}_{f}\langle u_{\Vert }^{(f)}\rangle \langle {\it\phi}^{(f)}\rangle$ in the range $1\leqslant Re_{m}\leqslant 100$ and $0.1\leqslant {\it\varepsilon}_{s}\leqslant 0.5$. The open symbols represent the ratio of the PTHF and ${\it\varepsilon}_{f}\langle u_{\Vert }^{(f)}\rangle \langle {\it\phi}^{(f)}\rangle$ obtained from PR-DNS data. Error bars indicate 95 % confidence intervals from 5 MIS.

Figure 8

Figure 8. Dependence of the pseudo-turbulent thermal diffusivity normalized by the molecular thermal diffusivity in the fluid phase ${\it\alpha}_{f}$ for gas–solid flow on mean slip Reynolds number and solid volume fraction. The symbols represent the average values from PR-DNS data using 5 MIS. The lines represent the model for the pseudo-turbulent thermal diffusivity for ${\it\varepsilon}_{s}=0.1$, 0.3 and 0.5.

Figure 9

Figure 9. Decay of the scaled fluid temperature–velocity fluctuation cross-correlation functions with separation distance $\boldsymbol{r}$ obtained from steady flow past a random configuration of spheres at a solid volume fraction of 0.1 and 0.4, and mean slip Reynolds numbers of 100. The box length is $L=7.5D$ for solid volume fraction of 0.1 and $L=5D$ for for solid volume fraction of 0.4, respectively.

Figure 10

Figure 10. Variation of $({\it\alpha}_{PT}+{\it\alpha}_{f})/{\it\alpha}_{f}$ with Péclet number $Pe_{D}=|\langle \boldsymbol{W}\rangle |D/{\it\alpha}_{f}$ at $Re_{m}=1$ (up-triangles), $Re_{m}=100$ (down-triangles) with $Pr=0.01$, 0.1, 0.7 and 1, and $Re_{m}=10{-}50$ at $Pr=0.7$ (squares) for solid volume fraction of $0.1$. The dashed line represents the $1+0.25Pe_{D}^{2}$ scaling and the solid line represents the model in (5.15). The dotted line represents the $0.065Pe_{D}^{2}[\ln (1/Pr)+1]+1$ scaling at $Re_{m}=100$ for different Prandtl numbers ($0.01\leqslant Pr\leqslant 0.7$) in (D 12).

Figure 11

Figure 11. Contour plot of (a) the conditionally averaged fluid velocity $\langle I_{f}U_{\Vert }\rangle _{c}/|\langle \boldsymbol{W}\rangle |$, (b,c) the conditionally averaged scaled fluid temperature $\langle I_{f}(T-T_{s})/(\langle T_{m}\rangle -T_{s})\rangle _{c}$ based on $\langle T_{m}\rangle$ for solid volume fraction of 0.1 and mean slip Reynolds number of 100; (b) $Pr=0.01$, (c) $Pr=1$. The conditional average is obtained from 5 MIS.

Figure 12

Figure 12. Comparison of transport term involving the PTHF (see (5.25)) with the average gas–solid heat transfer (see (A 11)) in the range $1\leqslant Re_{m}\leqslant 100$ and $0.1\leqslant {\it\varepsilon}_{s}\leqslant 0.5$. The symbols represent the transport term involving the PTHF obtained from PR-DNS data. Error bars indicate 95 % confidence intervals from 5 MIS. For clarity, only one-sided error bars are shown in this figure.

Figure 13

Figure 13. Normalized axial conduction in the fluid phase $(\partial /\partial x_{\Vert })\langle I_{f}q_{\Vert }^{{\it\phi}}\rangle (x_{\Vert })(D^{2}/k_{f})$ at $Re_{m}=5$ for solid volume fraction of ${\it\varepsilon}_{s}=0.1$ (a) and ${\it\varepsilon}_{s}=0.4$ (b). The open circles are the PR-DNS data averaged over 5 MIS and the solid line represents the model.

Figure 14

Figure 14. Contours of the magnitude of the heat flux vector $|I_{f}\boldsymbol{q}^{{\it\phi}}|$ normalized by the reference scale $k_{f}/D^{2}$ at $Re_{m}=5$ for solid volume fraction of ${\it\varepsilon}_{s}=0.1$ (a) and ${\it\varepsilon}_{s}=0.4$ (b).

Figure 15

Figure 15. Dependence of the ratio of average volumetric axial conduction in the fluid phase to average gas–solid heat transfer $\overline{\langle q_{cond}^{\prime \prime \prime }\rangle }/\overline{\langle q_{{\it\phi}}^{\prime \prime \prime }\rangle }$ on mean slip Reynolds number at solid volume fraction ${\it\varepsilon}_{s}=0.1$ and $0.4$. The symbols are the values of the ratio from PR-DNS data and error bars indicate 95 % confidence intervals from 5 MIS.

Figure 16

Figure 16. Budget of average fluid temperature equation in (1.1): the normalized axial conduction in the fluid phase, transport term involving the PTHF, and mean convection by the average gas–solid heat transfer $\overline{\langle q_{{\it\phi}}^{\prime \prime \prime }\rangle }$ for $Re_{m}=1$, 10, 100 and ${\it\varepsilon}_{s}=0.1$, 0.3 and 0.5 using 5 MIS. $Q$ represents absolute magnitude of these terms. The colour columns represent axial conduction in the fluid phase (blue, on the bottom of the bar), the transport term involving the PTHF (green, on the middle of the bar), and mean convection (red, on the top of the bar), respectively.

Figure 17

Figure 17. Sketch of physical domain with a particle intersecting the cross-sectional plane ($y$–$z$ plane) normal to the streamwise direction. The cross-sectional area occupied by fluid is denoted $A_{f}$. The exterior boundary of the fluid phase in the plane is denoted $\partial A_{f}^{ext}$. The boundary between the fluid phase and solid phase is denoted $\partial A^{int}$. The normal vector $\boldsymbol{e}_{\Vert }$ denotes the streamwise direction. $q_{\Vert }^{{\it\phi}}$ and $q_{\bot }^{{\it\phi}}$ are the in-plane and out-of-plane heat fluxes, respectively.

Figure 18

Figure 18. Sketch of computation of the average perimeter corresponding to the intersection of the $y$–$z$ plane located at $x_{\Vert }$. The sphere radius is $R$ and $R_{\bot }$ is the radius of the circle formed by the intersection of the $y$–$z$ plane with the sphere. The axial coordinate of the sphere centre is $X_{c}$ and a random variable uniformly distributed in $(-R,R)$ is $X=X_{c}-x_{\Vert }$. The normal vector $\boldsymbol{e}_{\Vert }$ denotes the streamwise direction.

Figure 19

Figure 19. Variation of $\langle I_{f}u_{\Vert }^{\prime \prime (f)}{\it\theta}\rangle$ normalized by mean slip velocity $|\langle \boldsymbol{W}\rangle |$ and the average scaled fluid temperature $\langle {\it\theta}^{(f)}\rangle$ with Péclet number at solid volume fraction of 0.1. The symbols represent $\langle I_{f}u_{\Vert }^{\prime \prime (f)}{\it\theta}\rangle /|\langle \boldsymbol{W}\rangle |\langle {\it\theta}^{(f)}\rangle$ obtained using 5 realizations, respectively. The error bars indicate 95 % confidence intervals.

Figure 20

Figure 20. Variation of average non-dimensional fluid temperature $\langle {\it\phi}^{(f)}\rangle =\langle I_{f}{\it\phi}\rangle /\langle I_{f}\rangle$ and normalized temperature gradient in the fluid phase from PR-DNS data using (a,c) 5 MIS and (b,d) 50 MIS at $Re_{m}=100$ and ${\it\varepsilon}_{s}=0.4$. The white open circles are average non-dimensional fluid temperature. The blue open circles (I) represent $-D\partial \langle I_{f}{\it\phi}\rangle /\partial x_{\Vert }$ and the red open circles (II) represent $-D\langle I_{f}\partial {\it\phi}/\partial x_{\Vert }\rangle$ (see (E 2)). Error bars in both panels represent 95 % confidence intervals inferred from (a,c) 5 MIS and (b,d) 50 MIS, respectively. For clarity, only half error bars for the blue and red open circles are shown in this figure.