Hostname: page-component-74656f9884-rdgjk Total loading time: 0 Render date: 2026-11-08T23:54:16.551Z Has data issue: false hasContentIssue false

Disentangling the origins of torque enhancement through wall roughness in Taylor–Couette turbulence

Published online by Cambridge University Press:  22 December 2016

Xiaojue Zhu*
Affiliation:
Physics of Fluids Group, MESA+ Institute and J. M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500AE Enschede, The Netherlands
Roberto Verzicco
Affiliation:
Physics of Fluids Group, MESA+ Institute and J. M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500AE Enschede, The Netherlands Dipartimento di Ingegneria Industriale, University of Rome ‘Tor Vergata’, Via del Politecnico 1, Roma 00133, Italy
Detlef Lohse
Affiliation:
Physics of Fluids Group, MESA+ Institute and J. M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500AE Enschede, The Netherlands Max Planck Institute for Dynamics and Self-Organization, 37077 Göttingen, Germany
*
†Email address for correspondence: xiaojue.zhu@utwente.nl

Abstract

Direct numerical simulations (DNS) are performed to analyse the global transport properties of turbulent Taylor–Couette flow with inner rough wall up to Taylor number $Ta=10^{10}$ . The dimensionless torque $Nu_{\unicode[STIX]{x1D714}}$ shows an effective scaling of $Nu_{\unicode[STIX]{x1D714}}\propto Ta^{0.42\pm 0.01}$ , which is steeper than the ultimate regime effective scaling $Nu_{\unicode[STIX]{x1D714}}\propto Ta^{0.38}$ seen for smooth inner and outer walls. It is found that at the inner rough wall, the dominant contribution to the torque comes from the pressure forces on the radial faces of the rough elements; while viscous shear stresses on the rough surfaces contribute little to $Nu_{\unicode[STIX]{x1D714}}$ . Thus, the log layer close to the rough wall depends on the roughness length scale, rather than on the viscous length scale. We then separate the torque contributed from the smooth inner wall and the rough outer wall. It is found that the smooth wall torque scaling follows $Nu_{s}\propto Ta_{s}^{0.38\pm 0.01}$ , in excellent agreement with the case where both walls are smooth. In contrast, the rough wall torque scaling follows $Nu_{r}\propto Ta_{r}^{0.47\pm 0.03}$ , very close to the pure ultimate regime scaling $Nu_{\unicode[STIX]{x1D714}}\propto Ta^{1/2}$ . The energy dissipation rate at the wall of an inner rough cylinder decreases significantly as a consequence of the wall shear stress reduction caused by the flow separation at the rough elements. On the other hand, the latter shed vortices in the bulk that are transported towards the outer cylinder and dissipated. Compared to the purely smooth case, the inner wall roughness renders the system more bulk dominated and thus increases the effective scaling exponent.

Information

Type
Papers
Copyright
© 2016 Cambridge University Press 
Figure 0

Figure 1. Schematic view of the Taylor–Couette system with roughness. The inner cylinder with radius $r_{i}$ is rotating with angular velocity $\unicode[STIX]{x1D714}_{i}$. The outer cylinder with radius $r_{o}$ is at rest. The gap width is $d=r_{o}-r_{i}$. The rough elements are six square vertical stripes positioned equidistantly on the inner cylinder wall. The height of the rough element is $0.1d$. In our DNS, a rotational symmetry of six is used. The computational domain contains $1/6$ of the azimuthal width and has one rough element on the inner cylinder. CD: computation domain.

Figure 1

Table 1. Values of the control parameters and the numerical results of the simulations. We keep the radius ratio at $\unicode[STIX]{x1D702}=0.714$ and the square rough element height $h=0.1d$, but we vary the $Ta$ and thus the $Re_{i}$. The fourth column shows the number of grid points used in the azimuthal ($N_{\unicode[STIX]{x1D703}}$), radial ($N_{r}$) and axial direction ($N_{z}$). The fifth column shows the dimensionless torque, $Nu_{\unicode[STIX]{x1D714}}$. The sixth column shows the wind Reynolds number $Re_{w}$. The last column details the mean Kolmogorov scale $\unicode[STIX]{x1D702}_{K}$. It is obtained from the relation $\unicode[STIX]{x1D702}_{K}=(\unicode[STIX]{x1D708}^{3}/\unicode[STIX]{x1D716}_{u,m})^{1/4}$, where $\unicode[STIX]{x1D716}_{u,m}$ is the mean kinetic dissipation rate (3.13). All of the simulations were run in reduced geometry with $L=2\unicode[STIX]{x03C0}/3$ and a rotation symmetry of the order 6. The corresponding cases at the same $Ta$ without roughness (with smooth cylinders) can be found in Ostilla et al. (2013), Ostilla-Mónico et al. (2014a).

Figure 2

Figure 2. (a) Wind Reynolds number $Re_{w}$ versus Taylor number $Ta$. (b) Nusselt number $Nu_{\unicode[STIX]{x1D714}}$ versus $Ta$. The bullets are the data from simulations while the straight lines are the best fits $Re_{w}=0.055Ta^{0.50\pm 0.01}$ and $Nu_{\unicode[STIX]{x1D714}}=0.0080Ta^{0.42\pm 0.01}$. The insets show the compensated plots $Re_{w}/Ta^{1/2}$ versus $Ta$ and $Nu_{\unicode[STIX]{x1D714}}/Ta^{0.42}$ versus $Ta$.

Figure 3

Figure 3. Contributions to the total torque originating from pressure $Nu_{p}$ (upper curve, squares) and viscous stresses $Nu_{v}$ (lower curve, dots) for rough boundaries. As seen, the torque mainly originates from pressure forces whereas viscous stresses contribute only for a small faction. The schematics inside the figure show how viscous forces and pressure contribute separately to the total torque.

Figure 4

Figure 4. (a) Averaged azimuthal velocity profiles for varying $Ta$. The shear rate is much smaller at the rough wall compared to the smooth one. The velocity in the middle of the gap is biased towards the rough wall velocity. The larger $Ta$, the more the velocity profile is biased in the bulk towards the inner cylinder velocity. (b) Azimuthal velocity profile non-dimensionalized by wall units at the smooth outer boundary. There are lines which show the law of the wall $u^{+}=\unicode[STIX]{x1D705}^{-1}\ln y^{+}+B$, with values of $\unicode[STIX]{x1D705}=0.4$ and $B=5.2$, and viscous sublayer $u^{+}=y^{+}$. (c) Non-dimensionalized azimuthal velocity profile at the rough inner boundary. Note that now the profiles are scaled with the outer variable $y/h$, and not $y^{+}$. The solid line shows that the law of the wall with roughness in the fully rough regime is $u^{+}=\unicode[STIX]{x1D705}^{-1}\ln (y/h)+B$, with the same $\unicode[STIX]{x1D705}=0.4$ and the smaller $B=3.2$.

Figure 5

Figure 5. Friction factor $C_{f}=2\unicode[STIX]{x03C0}Nu_{\unicode[STIX]{x1D714}}J_{0}^{\unicode[STIX]{x1D714}}\unicode[STIX]{x1D708}^{-2}/Re_{i}^{2}$ as a function of the inner cylinder Reynolds number $Re_{i}$, where $J_{0}^{\unicode[STIX]{x1D714}}=2\unicode[STIX]{x1D708}r_{o}^{2}r_{i}^{2}\unicode[STIX]{x1D714}_{i}/(r_{o}^{2}-r_{i}^{2})$ is the angular velocity current at the purely azimuthal laminar state. The circles denote the data extracted from DNS for our current rough–smooth (RS) wall cases, and the squares the data for smooth–smooth (SS) wall cases from Ostilla-Mónico et al. (2014a,b), respectively. The lines show the best fits of the Prandtl–von Kármán law $1/\sqrt{C_{f}}=a\text{log}_{10}(Re_{i}\sqrt{C_{f}})+b$, with $a=0.61$, $b=0.49$ for RS cases and $a=1.56$, $b=-1.63$ for SS cases.

Figure 6

Figure 6. Ratio $\unicode[STIX]{x1D712}$ between the angular velocity drop of the smooth wall and the rough wall as a function of $Ta$. The dashed line shows the trend of the asymmetry, which increases with increasing $Ta$.

Figure 7

Figure 7. (a) Smooth wall Nusselt number $Nu_{s}$ as a function of smooth wall Taylor number $Ta_{s}$. (b) Rough wall Nusselt number $Nu_{r}$ as a function of rough wall Taylor number $Ta_{r}$. The bullets are the calculated $Nu_{s}$ and $Nu_{r}$ from simulations while the straight lines are the best fits $Nu_{s}=0.016Ta_{s}^{0.38\pm 0.01}$ for the smooth wall and $Nu_{r}=0.0041Ta_{r}^{0.47\pm 0.03}$ for the rough wall. The insets show the corresponding compensated plots.

Figure 8

Figure 8. Dimensionless averaged energy dissipation rate $\unicode[STIX]{x1D716}_{u}d^{4}/\unicode[STIX]{x1D708}^{3}$ distribution along the radial direction at the current RS case in comparison with the SS case at $Ta=4.6\times 10^{9}$. The dissipation is greatly enhanced at the bulk while decreased close to the rough boundary in the RS case as compared to the SS case.

Figure 9

Figure 9. Instantaneous axial vorticity field for $Ta=4.64\times 10^{9}$ at two heights for the current inner rough wall case. The insets show schematic sketches of Taylor rolls in the meridional plane. The dashed lines denote where the cross-section contour plots are intercepted. The arrows on the dashed lines show the directions of the radial velocities. (a) At the height where Taylor roll is circulating from the outer to the inner cylinder. (b) At the height where Taylor roll is moving from the inner to the outer cylinder. Vortex shedding is found at the top of the rough element due to flow separation either to the back of the rough element (a) or to the bulk (b). Note that the reflection lines are used to show the regions beyond the computation domain. Abbreviations: IC (inner cylinder) and OC (outer cylinder). (c) Enlargement the near wall region for (a). (d) Enlargement of the near-wall region of (b).