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The separation angle of the free surface of a viscous fluid at a straight edge

Published online by Cambridge University Press:  27 May 2022

Robert G. Owens*
Affiliation:
Département de mathématiques et de statistique, Université de Montréal, C.P. 6128, succ. centre ville, Montréal, QC H3C 3J7, Canada
*
†Email address for correspondence: rg.owens@umontreal.ca

Abstract

We rework some of the die-swell singularity analysis for Stokes flow, originally by Ramalingam (Ramalingam, 1994 Fiber spinning and rheology of liquid-crystalline polymers, PhD thesis, Massachusetts Institute of Technology) in appendix A of his PhD thesis, in an attempt to demonstrate that for capillary numbers in the range $(0,\infty )$ the curvature may enter into the normal stress balance on the free surface and lead to separation angles exceeding $180^{\circ }$ and infinite curvature at the separation point. The singular coefficients in the asymptotic solution and the free surface shape in a neighbourhood of the separation point cannot be determined by a local analysis of the Michael type (Michael, Mathematika, vol. 5, 1958, pp. 82–84) but must be found from matching with the solution valid away from the die edge. The numerical method that we use in the truncated die-swell domain is a boundary element method incorporating the singular solution near the separation point. Although there is some variation in the extrudate swell ratios at different capillary numbers reported in the numerical literature, our results for capillary numbers $Ca$ from $1$ to $1000$ are within the range of values published in earlier papers. The computed separation angles at different values of $Ca$ agree well with the range of separation angles to be found in experimental and numerical papers. The separation angle appears to converge to a value different from $180^{\circ }$ as $Ca$ increases, leading us to conclude that the case of zero surface tension ($Ca=\infty$, with corresponding separation angle of $180^{\circ }$), is a singular limit.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2022. Published by Cambridge University Press.
Figure 0

Figure 1.Problem geometry of planar extrusion.

Figure 1

Figure 2.Polar angle $\theta$ measured in the anticlockwise direction from the channel wall $y=1$.

Figure 2

Figure 3.The integrals on the right-hand sides of (3.3) and (3.4) are evaluated along $AB\cup BC'\cup C'C''\cup C''D\cup DE\cup EA$. Along the arc $C'C''$ the singular solution (3.7) and its derivatives are used.

Figure 3

Table 1.Values of the extrudate swell ratio $\eta _\infty$ for different values of the non-dimensional surface tension $\gamma$, computed using the boundary integral equation method and $M$ boundary elements.

Figure 4

Figure 4.Meshes with $N_1=N_2=N_3$ varying from $208$ to $618$. Extrudate swell ratios $\eta (\infty )$ computed at values $1$, $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.

Figure 5

Figure 5.Finest mesh ($N_1=N_2=N_3=618$). Log-normal plot of extrudate swell ratios $\eta (\infty )$ computed at values $1$, $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.

Figure 6

Figure 6.Finest mesh ($N_1=N_2=N_3=618$). Free surface $y=\eta (x)$ computed at values $1$, $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.

Figure 7

Figure 7.Finest mesh ($N_1=N_2=N_3=618$). First derivative $y=\eta '(x)$ computed at values $1$, $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.

Figure 8

Figure 8.Finest mesh ($N_1=N_2=N_3=618$). Second derivative $y=\eta ''(x)$ computed at values $1$, $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.

Figure 9

Figure 9.Finest mesh ($N_1=N_2=N_3=618$). Matching of the inner solution (2.19) to the outer solution $y=\eta (x)$ at $x=x_0$ (see (3.2)) at values $1$, $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.

Figure 10

Table 2.Values of the parameters $h_1$, $h_2$, $\alpha$, $\lambda _1$ and $c_p$ calculated from (3.28) to (3.32). The far-field solutions were computed on the finest mesh ($M=1854$).

Figure 11

Figure 10.Finest mesh ($N_1=N_2=N_3=618$). Signed curvature (2.16) and normal stress $\sigma _{nn}$ (2.17) on the free surface for $x\in [x_0, x_\infty ]$ at value $\gamma =1$ of the dimensionless surface tension.

Figure 12

Figure 11.Finest mesh ($N_1=N_2=N_3=618$). Normal stress $\sigma _{nn}=\gamma \kappa (x)$ on the free surface for $x\in [x_0, x_\infty ]$ at values $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.

Figure 13

Figure 12.Finest mesh ($N_1=N_2=N_3=618$). Matching of the inner normal stress $\sigma _{nn} = \gamma \kappa (x)$ on the free surface to the outer normal stress at $x=x_0$ (see (3.2)) at values $1$, $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.

Figure 14

Figure 13.Finest mesh ($N_1=N_2=N_3=618$). Log–log plot of the inner normal stress $\sigma _{nn} = \gamma \kappa (r)$ on the free surface at values $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.

Figure 15

Figure 14.Meshes with $N_1=N_2=N_3$ varying from $208$ to $618$. Separation angle $\alpha - 180^{\circ }$ computed at values $1$, $0.1$, $0.01$ and $0.001$ of the dimensionless surface tension $\gamma$.