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Particle-size and -density segregation in granular free-surface flows

Published online by Cambridge University Press:  19 August 2015

J. M. N. T. Gray*
Affiliation:
School of Mathematics and Manchester Centre for Nonlinear Dynamics, University of Manchester, Oxford Road, Manchester M13 9PL, UK
C. Ancey
Affiliation:
École Polytechnique Fédérale de Lausanne, Ecublens, 1015 Lausanne, Switzerland
*
†Email address for correspondence: nico.gray@manchester.ac.uk

Abstract

When a mixture of particles, which differ in both their size and their density, avalanches downslope, the grains can either segregate into layers or remain mixed, dependent on the balance between particle-size and particle-density segregation. In this paper, binary mixture theory is used to generalize models for particle-size segregation to include density differences between the grains. This adds considerable complexity to the theory, since the bulk velocity is compressible and does not uncouple from the evolving concentration fields. For prescribed lateral velocities, a parabolic equation for the segregation is derived which automatically accounts for bulk compressibility. It is similar to theories for particle-size segregation, but has modified segregation and diffusion rates. For zero diffusion, the theory reduces to a quasilinear first-order hyperbolic equation that admits solutions with discontinuous shocks, expansion fans and one-sided semi-shocks. The distance for complete segregation is investigated for different inflow concentrations, particle-size segregation rates and particle-density ratios. There is a significant region of parameter space where the grains do not separate completely, but remain partially mixed at the critical concentration at which size and density segregation are in exact balance. Within this region, a particle may rise or fall dependent on the overall composition. Outside this region of parameter space, either size segregation or density segregation dominates and particles rise or fall dependent on which physical mechanism has the upper hand. Two-dimensional steady-state solutions that include particle diffusion are computed numerically using a standard Galerkin solver. These simulations show that it is possible to define a Péclet number for segregation that accounts for both size and density differences between the grains. When this Péclet number exceeds 10 the simple hyperbolic solutions provide a very useful approximation for the segregation distance and the height of rapid concentration changes in the full diffusive solution. Exact one-dimensional solutions with diffusion are derived for the steady-state far-field concentration.

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This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
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© 2015 Cambridge University Press
Figure 0

Figure 1. A sketch showing a mixture of large dense and small light particles avalanching down a chute inclined at an angle ${\it\zeta}$ to the horizontal. A coordinate system $Oxyz$ is defined with the $x$-axis pointing down the chute, the $z$-axis being the upward-pointing normal and the $y$-axis pointing across the chute and into the page. From a homogeneously mixed inflow, at $x=0$, the large particles are sufficiently dense to overcome size segregation and sink to the base of the flow as they avalanche downslope. Smaller lighter particles are displaced upwards.

Figure 1

Figure 2. A graph of $f^{{\it\nu}}$ against ${\it\phi}^{{\it\nu}}$ for different values of the size-segregation parameter $B_{{\it\nu}{\it\mu}}$. The case $B_{{\it\nu}{\it\mu}}=0$ is the straight line $f^{{\it\nu}}={\it\phi}^{{\it\nu}}$. The function $f^{{\it\nu}}$ lies above this line for positive values of $B_{{\it\nu}{\it\mu}}$ and lies below the line for negative values. It should be noted that $|B_{{\it\nu}{\it\mu}}|\leqslant 1$ for $f^{{\it\nu}}\in [0,1]$.

Figure 2

Figure 3. Flux functions $F$ for density segregation plotted as a function of the small-particle concentration ${\it\phi}$. The value of the density ratio $R$ is shown on every other curve. When $R=1$ there is no segregation. The flux functions are either convex up or convex down for $R\in (1/2,2)$ and are non-convex outside this range. The inflection points are indicated by the white markers. It should be noted that the curves are invariant under the mapping $R\longmapsto 1/R$, ${\it\phi}\longmapsto 1-{\it\phi}$ and $F\longmapsto -F$.

Figure 3

Figure 4. (a) Eight qualitatively different flux functions $F$ for particle-size and -density segregation as a function of the small-particle concentration ${\it\phi}$. The grey markers indicate positions where ${\it\phi}={\it\phi}_{crit}$ and $F=0$, while the white markers indicate inflection points. The curves ${\mathcal{C}}_{1}$ and ${\mathcal{C}}_{8}$ differ with regard to whether they are positive or negative and whether they are convex up, convex down or non-convex with an inflection point to the left or the right of the local maximum/minimum. (b) An additional two curves ${\mathcal{C}}_{9}$ and ${\mathcal{C}}_{10}$ that have two inflection points. The regions of parameter space where curves ${\mathcal{C}}_{1}$–${\mathcal{C}}_{10}$ are defined are illustrated in figure 5.

Figure 4

Figure 5. The regions in which the qualitatively different flux curves ${\mathcal{C}}_{1}$–${\mathcal{C}}_{10}$ are defined. The density ratio $R\in (0,\infty )$ is shown on the right axis and the variable ${\it\chi}=(R-1)/(R+1)$ is used to map it onto a finite range $[-1,1]$ shown on the left axis. The strength of the particle-size segregation is determined by $B_{ls}$. The dot-dashed line is when the inflection point is at ${\it\phi}=0$, the dashed line is when the inflection coincides with ${\it\phi}=1$ and the dotted line is when the inflection lies at ${\it\phi}={\it\phi}_{crit}$. The shaded region is where ${\it\phi}_{crit}\in [0,1]$.

Figure 5

Figure 6. (a) The flux curve for $B_{ls}=0.8$ and $R=2$, which lies in ${\mathcal{C}}_{4}$. It has a critical point at ${\it\phi}_{crit}$ and an inflection at ${\it\phi}_{inf}$. The tangent from ${\it\phi}_{crit}$ intersects the flux curve at concentration ${\it\phi}_{tan}$. Thick arrowed lines show the secants associated with a shock from ${\it\phi}^{-}={\it\phi}_{1}$ to ${\it\phi}^{+}={\it\phi}_{0}=0.25$ and from ${\it\phi}^{-}={\it\phi}_{0}$ to ${\it\phi}^{+}=0$. Four qualitatively different solutions dependent on ${\it\phi}_{0}$ are shown in (b) ${\it\phi}_{0}=0.15$, (c) 0.4, (d) 0.6, and (e) 0.8. Shocks are indicated by thick lines, intersections by white markers and expansions by thin lines.

Figure 6

Table 1. The exact solutions as a function of ${\it\phi}_{0}$ are tabulated for the four generic flux functions $\mathscr{A}$, $\mathscr{B}$, $\mathscr{C}$ and $\mathscr{D}$ illustrated in the second row of the table. The flux is either positive or negative and has an inflection point to the left or the right of the local maximum/minimum. The exact results for the case of a semi-shock are shown below the sketch of the solution in row three. Regions of minimum/maximum concentration are dark grey/white. Line 13 shows sketches of the three-shock solution and the results below assume that the second shock is the same as that in line four. The case when a simple expansion forms, i.e. when ${\it\phi}_{0}\in [{\it\phi}_{min},{\it\phi}_{inf}]$ or ${\it\phi}_{0}\in [{\it\phi}_{inf},{\it\phi}_{max}]$, is obtained by replacing ${\it\phi}_{1}$ by ${\it\phi}_{0}$ in row eight.

Figure 7

Table 2. The type of flux curve and the nature of the solution are categorized for ${\mathcal{C}}_{1}$–${\mathcal{C}}_{8}$ as a function of the inflow concentration ${\it\phi}_{0}\in [{\it\phi}_{min},{\it\phi}_{max}]$. For non-convex curves the inflection point ${\it\phi}_{inf}$, the tangent intersection ${\it\phi}_{tan}$ and the semi-shock concentration ${\it\phi}_{1}$ are denoted using the superscripts ${\it\alpha}$, ${\it\beta}$, ${\it\gamma}$, ${\it\delta}$ for different cases. The exact formulae for ${\it\phi}_{tan}$ and ${\it\phi}_{1}$ are given below the horizontal line. The relevant solutions are of type $\mathscr{A}$, $\mathscr{B}$, $\mathscr{C}$, $\mathscr{D}$, which are given in table 1.

Figure 8

Figure 7. (a) The flux curve for $B_{ls}=0.78$ and $R=6$, which lies in class ${\mathcal{C}}_{9}$. It has two inflection points at ${\it\phi}_{inf}^{left}$ and ${\it\phi}_{inf}^{right}$, and corresponding tangent intersections at ${\it\phi}_{tan}^{left}$ and ${\it\phi}_{tan}^{right}$. When the tangent intersections cross it is possible to choose an initial concentration ${\it\phi}_{0}$ that generates two expansions. The thick arrowed lines show the secants when two semi-shocks form. The shaded area in (b) shows where the tangents cross, and the dark grey area is where in addition ${\it\phi}_{tan}^{left}>{\it\phi}_{inf}^{right}$ in the parameter space $(B_{ls},R)$. The lines are the same as in figure 5. The stars mark the positions of the three solutions on the right, which are all computed with $R=6$ and for (c) $B_{ls}=0.68$, ${\it\phi}_{0}=0.6$, (d) $B_{ls}=0.78$, ${\it\phi}_{0}=0.65$ and (e) $B_{ls}=0.82$, ${\it\phi}_{0}=0.88$. Note the formation of two expansions in (d,e), one with a semi-shock and one without.

Figure 9

Table 3. The type of flux curve and the nature of the solution are categorized for ${\mathcal{C}}_{9}$–${\mathcal{C}}_{10}$ as a function of the inflow concentration ${\it\phi}_{0}\in [{\it\phi}_{min},{\it\phi}_{max}]$. The left and right inflection, tangent intersection and semi-shock concentrations are denoted using the superscripts ${\it\alpha}$, ${\it\beta}$, ${\it\gamma}$, ${\it\delta}$ and are given by the formulae in table 2. The relevant solutions for types $\mathscr{A}$, $\mathscr{B}$, $\mathscr{C}$ and $\mathscr{D}$ are given in table 1. Type $\mathscr{E}$ is solved in § 4.2.

Figure 10

Figure 8. The non-dimensional distance (a) ${\it\xi}_{C}$ and (b) ${\it\xi}_{D}$ for initial and complete segregation as a function of the inflow composition ${\it\phi}_{0}$ and the density ratio $R$ and in the case of pure density segregation ($B_{ls}=0$). The vertical axis uses ${\it\chi}=(R-1)/(R+1)$ to map density ratios $R\in (0,\infty )$ into the range ${\it\chi}\in (-1,1)$. In (a) in the unshaded region species ‘s’ is dense and sinks to the base, while in the shaded region it is less dense and rises to the surface. The critical line where $R=R_{crit}=1$ is marked with a dot-dashed line. In (b) the unshaded regions are where ${\it\xi}_{D}={\it\xi}_{C}$, while in the shaded regions the solutions develop expansion fans and ${\it\xi}_{D}>{\it\xi}_{C}$. The dot-dashed line is the singular case when there is no density segregation and ${\it\xi}_{D}\longrightarrow \infty$.

Figure 11

Figure 9. The non-dimensional distances (a) ${\it\xi}_{C}$ and (b) ${\it\xi}_{D}$ for initial and complete segregation as a function of the inflow composition ${\it\phi}_{0}$ and the density ratio $R$ for size–density segregation with $B_{ls}=0.6$. The vertical axis uses ${\it\chi}=(R-1)/(R+1)$ to map density ratios $R\in (0,\infty )$ into the range ${\it\chi}\in (-1,1)$. In (a) the unshaded region is where the small particles sink to the base of the avalanche, while in the shaded region they rise to the surface. The critical line where $R=R_{crit}$ is marked with a dot-dashed line. In (b) the unshaded regions are where ${\it\xi}_{D}={\it\xi}_{C}$, while in the shaded regions the solutions develop expansion fans and ${\it\xi}_{D}>{\it\xi}_{C}$. The maximum segregation distance ${\it\xi}_{D}\longrightarrow \infty$ as $R\longrightarrow R_{1}$ (dashed line) and as $R\longrightarrow R_{0}$ (dot-dashed line).

Figure 12

Figure 10. The non-dimensional initial segregation distance ${\it\xi}_{C}$ is contoured as a function of the inflow composition ${\it\phi}_{0}^{s}$ and the density ratio $R$ for size–density segregation with $B_{ls}=1$. The vertical axis uses ${\it\chi}=(R-1)/(R+1)$ to map density ratios $R\in (0,\infty )$ into the range ${\it\chi}\in (-1,1)$. The unshaded region is where the small particles sink to the base of the avalanche, while in the shaded region they rise to the surface. The critical line where $R=R_{crit}$ is marked with a dot-dashed line.

Figure 13

Figure 11. The left-hand panels show the steady-state concentration of small particles in physical $(x,z)$ coordinates assuming a Bagnold velocity profile and ${\it\phi}_{0}=0.5$, $B_{ls}=0.6$, $\mathit{Pe}=20$ and $R$ equal to (a) 1∕2, (b) 1, (c) $R_{crit}^{1}=1.6$, (d) $R_{crit}(1/2)=1.8571$, (e) $R_{crit}^{0}=2.5$ and (f) 5. The exact solution in the absence of diffusion is shown using thick lines for shocks, thin lines for expansions and a white marker for shock intersections. The corresponding right-hand panels show a comparison between the final computed concentration (in red) and the exact steady uniform solution (in black), which are indistinguishable.

Figure 14

Figure 12. Schematic diagrams showing how the order of integration is changed when (a) $R and (b) $R>R_{crit}$. The thick black line shows the extended function ${\it\psi}_{e}$, which stays in the range $[0,1]$ for all values of ${\it\phi}$. Normally, the area integral is performed by summing the horizontal (grey) elements, but by changing the order of integration the vertical (grey) elements are summed instead.

Figure 15

Figure 13. Exact steady uniform solutions for the concentration of small particles ${\it\phi}$ as a function of the depth $z$ for segregation rate $B_{ls}=0.6$, generic Péclet number $\mathit{Pe}=20$ and a Bagnold velocity profile. The density ratio of the particles $R$ is equal to (a) 0.5, (b) 1, (c) $R_{crit}^{1}=1.6$, (d) $R_{crit}(1/2)=1.8571$, (e) $R_{crit}^{0}=2.5$ and (f) $R=5$. Each curve is for a different inflow concentration ${\it\phi}_{0}$, ranging from 0.1 to 0.9 in 0.1 unit intervals, as indicated.

Figure 16

Figure 14. Exact far-field pure density-segregation solutions for the concentration of species $s$ through the avalanche depth $z$ for a range of density ratios, $R$. The particle-size segregation parameter $B_{ls}=0$ and a Bagnold velocity profile is assumed. The generic Péclet number $\mathit{Pe}=20$ and the inflow concentration ${\it\phi}_{0}=0.5$.

Figure 17

Figure 15. Exact far-field pure density-segregation solutions for the concentration of species $s$ through the avalanche depth $z$ for a range of generic Péclet numbers, $\mathit{Pe}$. The particle-size segregation parameter $B_{ls}=0$ and a Bagnold velocity profile is assumed. The density ratio $R=8$ and the inflow concentration ${\it\phi}_{0}=0.5$.