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Stability theory for metal pad roll in cylindrical liquid metal batteries

Published online by Cambridge University Press:  26 April 2023

W. Herreman*
Affiliation:
Université Paris-Saclay, CNRS, Laboratoire FAST, F-91405 Orsay, France
L. Wierzchalek
Affiliation:
Université Paris-Saclay, CNRS, Laboratoire FAST, F-91405 Orsay, France
G.M. Horstmann
Affiliation:
Helmholtz-Zentrum Dresden – Rossendorf, Bautzner Landstraße 400, 01328 Dresden, Germany
L. Cappanera
Affiliation:
Department of Mathematics, University of Houston, Houston, TX 77204-3008, USA
C. Nore
Affiliation:
Université Paris-Saclay, CNRS, Laboratoire Interdisciplinaire des Sciences du Numérique, F-91405 Orsay, France
*
†Email address for correspondence: wietze.herreman@universite-paris-saclay.fr

Abstract

When liquid metal batteries are charged or discharged, strong electrical currents are passing through the three liquid layers that we find in their interior. This may result in the metal pad roll instability that drives gravity waves on the interfaces between the layers. In this paper, we investigate theoretically metal pad roll instability in idealised cylindrical liquid metal batteries that were simulated previously by Weber et al. (Phys. Fluids, vol. 29, no. 5, 2017b, 054101) and Horstmann et al. (J. Fluid Mech., vol. 845, 2018, pp. 1–35). Near the instability threshold, we expect weakly destabilised gravity waves, and in this parameter regime, we can use perturbation methods to find explicit formulas for the growth rate of all possible waves. This perturbative approach also allows us to include dissipative effects, hence we can locate the instability threshold with good precision. We show that our theoretical growth rates are in quantitative agreement with previous and new direct numerical simulations. We explain how our theory can be used to estimate a lower bound on cell size beneath which metal pad roll instability is unlikely.

Information

Type
JFM Papers
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. Sketch of the base state under study. (a) Three liquid layers with different electrical conductivity, density and kinematic viscosity are stacked stably on top of each other due to gravity. A homogeneous current density $J$ runs vertically through the layers and creates an azimuthal magnetic field $B_\theta$. A uniform vertical magnetic field $B_z$ is applied externally. (b) Our three fluid domains $\mathcal {V}_1,\mathcal {V}_2, \mathcal {V}_3$ have respective heights $H_1,H_2,H_3$ and radius $R$. The solid boundaries are referred to as $\varSigma _1, \varSigma _2 , \varSigma _3$, and the interfaces as $\mathcal {S}_{12}$ and $\mathcal {S}_{23}$.

Figure 1

Figure 2. Metal pad roll instability mechanism in batteries, in three characteristic situations. The top diagrams show interface deformations, instantaneous flows for a rotating wave and current deflections. The bottom diagrams show perturbed current loops and compare the direction of Lorentz force $\boldsymbol {j} \times \boldsymbol {B}^e$ to that of $\boldsymbol {u}$. In many LMBs, $\Delta \rho _{12} \ll \Delta \rho _{23}$, and we expect a waveform as in (a) where the bottom interface remains almost flat. When $\Delta \rho _{23} \approx \Delta \rho _{12}$, other waveforms are possible: (b) antisymmetrical waveforms, or (c) symmetrical waveforms.

Figure 2

Figure 3. Illustration of the typical interface deformation for a rotating $(1,1,\pm )$ wave. The green arrows suggest a positive rotation direction for a wave with $\omega <0$. Top and bottom interface deformations are (a) in phase opposition for slow $-$ waves, with the amplitude ratio $\epsilon _- < 0$. For rapid $+$ waves, they are (b) in phase, with the amplitude ratio $\epsilon _+ >0$.

Figure 3

Figure 4. Three-layer theory applied to the small Mg$\|$Sb cell of Weber et al. (2017a,b). (a) Marginal stability curves for various waves in the $J\unicode{x2013}B_z$ plane. (b) Growth rate $\lambda \ ({\rm s}^{-1})$ of the dominant, fundamental sloshing wave $(1,1,-)$ in the $J\unicode{x2013}B_z$-plane. Numerical growth rate measurements are available along the red line with $B_z= 10 \ {\rm mT}$.

Figure 4

Figure 5. (a) Snapshot of a $(1,1-)$ wave that grows in a small Mg$\|$Sb battery simulated using SFEMaNS with $J=10^4 \ {\rm A}\ {\rm m}^{-2}$ and $B_z=10 \ {\rm mT}$. We visualise the interfaces, the flow intensity and lines of the current density perturbation $\boldsymbol {j}_{tot} - J \boldsymbol {e}_z$ associated with the wave. (b) Growth rate of the instability as a function of current $I = J {\rm \pi}R^2$ for fixed $B_z=10\ {\rm mT}$. The theory compares well to growth rates measured in numerical simulations done with OpenFOAM and SFEMaNS.

Figure 5

Figure 6. (a) The period $T= 2 {\rm \pi}/ \omega$ of the unstable wave in the simulations of Horstmann et al. (2018) varies with $\Delta \rho _{12}/\Delta \rho _{23}$ and suggests that both $(1,1,-)$ and $(1,1,+)$ wave modes can be selected. (b) Phase diagram in which we locate MPR-unstable simulations in the $\Delta \rho _{12}/\Delta \rho _{23}$–$I$ plane: $+$ for the $(1,1,+)$ wave, and $-$ for the $(1,1,-)$ wave. The solid lines correspond to the theoretical marginal instability curves of the $(1,1,\pm )$ waves. Cyan vertical lines indicate frontiers between different selected wave patterns according to the numerics (solid lines) and our linear stability theory (dotted lines).

Figure 6

Figure 7. Time series of interface deformation (OpenFOAM) and modal kinetic energy (SFEMaNS). (a) Example of nonlinear transition towards a state in which the $(1,1,+)$ wave dominates ($I=450 \ {\rm A}$, $\rho _1=2500\ {\rm kg}\ {\rm m}^{-3}$, $B_z = 10\ {\rm mT}$). Growth rates cannot be measured here. (b,c) For lower currents, we can measure growth rates using exponential fits on the maximal interface deformation in OpenFOAM or modal kinetic energy in SFEMaNS ($I=200 \ {\rm A}$, $\rho _1=1000 \ {\rm kg}\ {\rm m}^{-3}$, $B_z = 10\ {\rm mT}$). (a) Complex nonlinear transition, $\Delta \rho _{12}/\Delta \rho _{23} = 1$; (b) OpenFOAM fit; and (c) SFEMaNS fit.

Figure 7

Table 1. Comparison of the theoretical growth rate $\lambda\ ({\rm s}^{-1})$ with numerically measured growth rates, for different values of $\rho _1\ ({\rm kg}\ {\rm m}^{-3})$, $I = 200$ A and $B_z = 10\ {\rm mT}$. Other geometrical and material parameters are specified in (3.6).

Figure 8

Figure 8. (a) Growth rate of various waves $(m,1,\pm )$ as a function of $\Delta \rho _{12} / \Delta \rho _{23}$ for $I= 200 \ {\rm A}$ and several numerical measures. Near $\Delta \rho _{12} / \Delta \rho _{23} \approx 1$, there is a gap where all waves are stable. Data points from OpenFOAM simulations in white and black dots; data points from SFEMaNS simulations in red squares. (b) The relative dissipationless growth rate $|\lambda _v| /J B_z$ as a function of $\Delta \rho _{12} / \Delta \rho _{23}$ vanishes near $\Delta \rho _{12} / \Delta \rho _{23 } \approx 1$.

Figure 9

Figure 9. The normalized power density $\mathtt {p}_i$ is perfectly antisymmetrical in the special case of a vanishing dissipationless growth rate. We show $\mathtt {p}_i / J B_z$ in the meridional plane of the cell of Horstmann et al. (2018) when $\lambda _v=0$ exactly: (a) for the slow $(1,1,-)$ wave with $\epsilon _- = -1$ at $\rho _1 = 2523 \ {\rm kg}\ {\rm m}^{-3}$; (b) for the fast $(1,1,+)$ wave with $\epsilon _+ = 1$ at $\rho _1 = 2610 \ {\rm kg}\ {\rm m}^{-3}$.

Figure 10

Figure 10. Theoretical growth rates $\lambda$ as functions of $H_3$ for various waves in the cylindrical version of the Na$\|$Bi cell of Tucs et al. (2018a). The general theory (solid lines) is well approximated by the shallow limit formulas (dashed lines). (a) With low $B_z= 1\ {\rm mT}$, we do not find unstable waves. (b) A high magnetic field $B_z= 30\ {\rm mT}$ is necessary to destabilise a $(1,1,-)$ mode, and only in cells with large enough $H_3$. The red square is a data point from an SFEMaNS simulation that is reasonably close to the theoretical curve.

Figure 11

Table 2. Densities of the different layers and density jump ratio $\Delta \rho _{23} / \Delta \rho _{12}$, for the different LMBs studied by Tucs et al. (2018b).

Figure 12

Figure 11. Critical magnetic field $B_{z,c}$ for the onset of MPR instability in large-scale cylindrical LMBs of ten different types (see table 2) that alter the density jump ratio $\Delta \rho _{23} / \Delta \rho _{12}$. Symbols $\pm$ indicate that either $(1,1,\pm )$ can be the first destabilised waves. Here, $(R,H_1,H_2,H_3) = (3.03,0.2,0.04,0.2) {\rm m}$ and $I =10^5 \ {\rm A}$.

Figure 13

Figure 12. Critical current density $J_c$ for the onset of MPR instability in different types of LMB with varying radius $R$, and fixed fluid layer heights $(H_1,H_2,H_3) =(0.2,0.04,0.2)\ {\rm m}$. We use a worst-case scenario estimate for the vertical magnetic field, $B_z \approx \mu _0 J R/2$.

Figure 14

Figure 13. Comparison of deep–shallow–deep (dsd) limit formulas for the dissipationless relative growth rate $|\lambda _v / J B_z|$ (dashed lines) to the general theory (solid lines) and for two different geometries: (a) the cell of Horstmann et al. (2018), with $(R,H_1,H_2,H_3)=(5,4.5,1,4.5)\ {\rm cm}$; (b) a cell with taller metal zones and a thinner electrolyte layer, with $(R,H_1,H_2,H_3) =(5, 7,0.1,7)\ {\rm cm}$. Material properties are as in (3.6).

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