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Atomisation of an acoustically levitated droplet: experimental observations of myriad complex phenomena

Published online by Cambridge University Press:  21 November 2024

S.K. Saroj
Affiliation:
Department of Chemical Engineering, IIT Bombay, Mumbai, Maharashtra 400076, India
R.M. Thaokar*
Affiliation:
Department of Chemical Engineering, IIT Bombay, Mumbai, Maharashtra 400076, India
*
†Email address for correspondence: rochish@che.iitb.ac.in

Abstract

We report the dynamics of a droplet levitated in a multi-emitter, single-axis acoustic levitator. The deformation and atomisation behaviour of the droplet in the acoustic field displays myriad complex phenomena, in a series of events. These include the primary breakup of the droplet, wherein it exhibits stable levitation, deformation, sheet formation and equatorial atomisation, followed by its secondary breakup, which could be of various types such as umbrella, bag, bubble or multi-stage breakup. A large number of tiny atomised droplets, formed as a result of the primary and secondary breakup, can remain levitated in the acoustic levitator and exhibit aggregation and coalescence. The visualisation of the interfacial instabilities on the surface of the liquid sheet using both side- and top-view imaging is presented. An approximate size distribution of the atomised droplets is also provided. The stable levitation of the droplet is due to a balance of acoustic and gravitational forces while the resulting ellipsoidal shape of the droplet is a consequence of the balance of the deforming acoustic force and the restoring capillary force. Stronger acoustic forces can no longer be balanced by capillary forces, resulting in a highly flattened droplet, with a thin liquid sheet at the edge (equatorial region). The thinning of the sheet is caused by the differential acceleration induced by the increasing pressure difference between the poles and the equator as the sheet deforms. When the sheet thickness reduces to of the order of a few microns, Faraday waves develop at the thinnest region (preceding the rim), which causes the generation of tiny-sized droplets that are ejected perpendicular to the sheet. The corresponding hole formation results in a perforated sheet that causes the detachment of the annular rim, which breaks due to Rayleigh–Plateau (RP) instability. The radial ligaments generated in the sheet, possibly due to Rayleigh–Taylor (RT) instability, break into droplets of different sizes. The secondary breakup exhibits Weber number dependency and includes umbrella, bag, bubble or multi-stage types, ultimately resulting in the complete atomisation of the droplets. Both the primary and the secondary breakup of the droplet involve interfacial instabilities such as Faraday, Kelvin–Helmholtz, RT and RP and are well supported by visual evidence.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press.
Figure 0

Figure 1. Photograph of the experimental set-up.

Figure 1

Figure 2. Stable levitation: (a) variation of the non-dimensional diameter $2R/d_0$ of the flattened droplet, that does not undergo atomisation, as a function of $We$. Unstable levitation: (b,c) temporal evolution of different regimes exhibited by a single levitated droplet undergoing breakup and atomisation by bag formation (b) variation of the dimensional stretch diameter $2R$ of the flattened drop, as a function of time for $We = 1.45$. The corresponding side-view images of the droplet, as grabbed from the video, are marked on the plot appropriately. The corresponding images in the top view are shown in (c)

Figure 2

Figure 3. A schematic of the organisation of experimental observations presented in § 3.

Figure 3

Figure 4. (a) Instantaneous radial velocity ($U_L$) for a droplet in the stretching–thinning regime as a function of the instantaneous size of the flattened droplet, $2R$, at different $We$ corresponding to figure S3(b,c), provided in the SI. (b) The corresponding radial acceleration ($a_r$) as a function of time. The error in measurement varied from 5 % to 8 %. The velocity was calculated at the edge (liquid–air interface) of the droplet by extracting images frame by frame from the video of the side view, recorded at 6200 fps.

Figure 4

Figure 5. The radial velocity ($U_L$) of the radially expanding droplet before initiation of breakup. Note: the images are recorded at 11 000 fps with the camera focusing on the equatorial region of the droplet. Here, $U_L$ is calculated for the 1.62 ms before initiation of breakup which covers both the stretching as well as the thinning regime ($We$ between 1.56 and 1.9).

Figure 5

Figure 6. The radial rim velocity $U_L$ (a) and amplitude $s_d$ for the thinning regime of the vertical vibrations of the liquid sheet (b) with time. Velocity is calculated from the side-view results presented in figure S4 in the SI. Note: velocity is measured for 0.7 ms before the initiation of breakup and amplitude (vertical displacement of vibrating liquid sheet at the thin membrane region) is measured for 0.22 ms before the initiation of breakup. Note: the images are recorded at 140k fps with the camera focusing on the equatorial region of the droplet.

Figure 6

Figure 7. Formation of nonlinear Faraday waves and of the rim at the membrane-like region at the edge of the flattened droplet (a) rim formation, (b) initiation of nonlinear instability, (c) formation of capillary wave and (d) rim deformation due to radial acceleration and deceleration in the thinning regime just before the equatorial breakup.

Figure 7

Figure 8. Fragmentation of the liquid sheet at the edge region during the end stages of primary breakup: (a) top-view (TV) and side-view (SV) images during perforation, (b) rim detachment and (c) rim breakup. See movie 2.

Figure 8

Figure 9. Top-view images showing different regimes of breakup depending on $We$. Equatorial atomisation is similar for all (see a–d). The secondary breakup takes place in different regimes depending on $We$ (see f). Readers are advised to see movie 3 for more clarity and the corresponding side-view images can be seen in movie 1.

Figure 9

Figure 10. The local variation of the Faraday pattern on the convexly deformed liquid sheet during the secondary breakup regime of umbrella-type breakup.

Figure 10

Figure 11. Sketch to explain the mechanism of droplet flattening.

Figure 11

Figure 12. The comparison of experimental and theoretical results in the stretching regime: (a) $2R$ vs $t$, (b) $\phi$ vs $\alpha$*T. Here, $T = t/\tau$, $\tau = ({d_0}/{U}) \sqrt {{\rho _L}/{\rho _a}}$.

Figure 12

Figure 13. (a) Value of ${\rm log}(P_{(o)}- P_{(R,0)})$ vs log(R) obtained from the simulation (more details about the simulation are provided in Appendix A.5), (b) variation of local Weber number $We_L$ during the temporal evolution of the radius of the flattened droplet with non-dimensional time and overall $We$ (b) $We_{L}$ vs $We^{3.5} *T$, and (c) ${\rm log}(We_{L})$ vs ${\rm log}(We^{3.5} *T)$. Here, $We = {\rho _a U^2 d_o}/{\sigma }$ and $We_{L} = {\rho _L U_L^2 d_o}/{\sigma }$.

Figure 13

Figure 14. (a) Radial acceleration of the rim with time during radial propagation for the rim (thinning regime) before initiation of breakup and calculated from figure 6(a), (b) RT instability dimensional growth rate as a function of dimensional wavenumber and (c) an experimental image showing the generation of droplets in the radial direction due to the RT instability. The image in (c) is from imaging at 14 485 fps.

Figure 14

Table 1. The deformation time (stretching + thinning) $(t)$, equatorial breakup time ($t_{eb}$) and secondary breakup time ($t_{sb}$) as a function of $We$. Note: $t_{sb}$ represents the time interval between the end of equatorial atomisation and the start of the secondary breakup.

Figure 15

Figure 15. Development of different kinds of interfacial instabilities during the secondary mode of breakup: (a) umbrella breakup, (b) bag breakup, (c) bubble breakup and (d) multi-stage breakup.

Figure 16

Figure 16. (a) The upward movement $(z)$ of the liquid sheet, vertical instantaneous velocity ($V_z$), time-averaged velocity ($\overline {V_z}$), (b) vertical acceleration ($a_z$) during transformation from flattened liquid sheet to bag like structure and (c) the selected image from figure S12 at different times to show the secondary bag breakup (Faraday) process. The vertical movement is calculated by focusing on the centre of the liquid sheet. Here, $t_{bag}$ denotes the time measured from the end of the equatorial breakup to the start of secondary breakup.

Figure 17

Figure 17. Droplet size distribution at the equatorial region at different instants of breakup time during any typical primary breakup event. The total breakup time is approximately $t_{eb} = 2.8$ ms. The total duration of the equatorial breakup ($t_{eb}$) is presented as: (a) $t' = 0$ ms to $t' = 0.25$, (b) $t' = 0$ ms to $t' = 0.25$ for side view corresponding to (a,c) $t' = 0.25$ ms to $t' = 0.75$, (d) $t' = 0.75$ ms to $t' = 1.5$ ms, (e) $t' = 1.5$ ms to $t' = 2$ ms, and (f) $t' = 2$ ms to $t' = 2.65$ ms. The time $(t')$ in this figure indicates the time at that image. The corresponding top- and side-view visualisation images are available in movie 4.

Figure 18

Figure 18. Droplet size distribution of droplet ejected during bag development: (a) tiny droplets (Faraday breakup) and (b) larger droplets (after sheet perforation due to RP instability). The video illustrating tiny-sized droplet ejection during bag breakup can be found at movie 5.

Figure 19

Figure 19. Acoustic pressure field distribution in the acoustic levitator in the absence of the droplet as obtained by COMSOL multiphysics.

Figure 20

Figure 20. Acoustic pressure field variation, as obtained from COMSOL multiphysics simulations, during deformation of the droplet levitated at the node of standing wave: (a) without drop (b) $2R = 2.2$ mm and $h = 0.8$ mm, (c) $2R = 2.5$ mm and $h = 0.54$ mm, (d) $2R = 3$ mm and $h = 0.38$ mm, (e) $2R = 4$ mm and $h = 0.2$ mm and (f) $2R = 5$ mm and $h = 0.14$ mm, (g) $P_{(o)} - P_{(R,0)}$ vs $R$ and (h) log($P_{(o)} - P_{(R,0)}$) vs log $(R)$. Here, $P_{(R,0)}$ and $P_{(o)}$ are the acoustic pressure at the equator and pole region, respectively.

Supplementary material: File

Saroj and Thaokar supplementary movie 1

Side view visualisation showing different regimes of breakup depending on weber number, We. The video was recorded at 6200 fps.
Download Saroj and Thaokar supplementary movie 1(File)
File 9.2 MB
Supplementary material: File

Saroj and Thaokar supplementary movie 2

Top view visualisation of equatorial atomisation focussed on the edge region. This video was recorded at 140k fps.
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File 35.6 MB
Supplementary material: File

Saroj and Thaokar supplementary movie 3

Top view visualisation showing different regimes of breakup depending on weber number, We
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File 45.2 MB
Supplementary material: File

Saroj and Thaokar supplementary movie 4

The videos illustrate the different type of instability during equatorial atomisation
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File 41.9 MB
Supplementary material: File

Saroj and Thaokar supplementary movie 5

Droplet ejection during bag breakup: Faraday instability
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File 17.8 MB
Supplementary material: File

Saroj and Thaokar supplementary movie 6

RT Instability: generation of radial ligaments
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File 6.8 MB
Supplementary material: File

Saroj and Thaokar supplementary movie 7

1 Capillary wave propagation on the liquid sheet in the sub-harmonic condition. 2 nice video showing the Faraday breakup.
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File 19.5 MB
Supplementary material: File

Saroj and Thaokar supplementary movie 8

This video illustrates the hole formation due to Faraday breakup followed by RP breakup.
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File 16.1 MB
Supplementary material: File

Saroj and Thaokar supplementary movie 9

Faraday instability on the liquid surface during bubble breakup.
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File 30.9 MB
Supplementary material: File

Saroj and Thaokar supplementary movie 10

Illustration of the multi-stage breakup.
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File 17.9 MB
Supplementary material: File

Saroj and Thaokar supplementary material 11

Saroj and Thaokar supplementary material
Download Saroj and Thaokar supplementary material 11(File)
File 8.9 MB