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Atomic layer deposition of epitaxial HfO2 thin films on r-cut sapphire

Published online by Cambridge University Press:  17 May 2013

Hugo Mändar*
Affiliation:
Institute of Physics, University of Tartu, EE-51014 Tartu, Estonia
Raul Rammula
Affiliation:
Institute of Physics, University of Tartu, EE-51014 Tartu, Estonia
Aleks Aidla
Affiliation:
Institute of Physics, University of Tartu, EE-51014 Tartu, Estonia
Jaan Aarik
Affiliation:
Institute of Physics, University of Tartu, EE-51014 Tartu, Estonia
*
a)Address all correspondence to this author. e-mail: hugo.mandar@ut.ee

Abstract

Textured epitaxial HfO2 thin films of monoclinic structure were grown on r-cut Al2O3 by atomic layer deposition from HfCl4 and H2O at temperatures 450–750 °C. The film-to-substrate out-of-plane orientation was determined to have a single (001)HfO2//(1$\bar 1$02)α-Al2O3 relationship. The in-plane orientation showed the existence of two possible relationships: [100]HfO2//[110]α-Al2O3 and [$\bar 1$00]HfO2//[110]α-Al2O3. In films deposited at 400 °C traces of (010) growth plane were observed in addition to the preferential (001) growth. The lattice of HfO2 was compressed in the surface plane and expanded in the surface normal direction. The strain was highest in the films grown at 450–550 °C. With the increase of deposition temperature to 750 °C, the strain decreased. The strain relaxation in films deposited at 750 °C was in correlation with marked surface roughening in the initial stage of deposition at this temperature. The roughness of the epitaxial films was lower than that of polycrystalline films with comparable thickness deposited on Si(100) and SiO2 substrates.

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Copyright © Materials Research Society 2013 
Figure 0

FIG. 1. XRD patterns of HfO2 grown on α-Al2O3(1$\bar 1$02) substrates by using 800 ALD cycles.

Figure 1

FIG. 2. XRD φ-scan reflections from the lattice planes of the α-Al2O3 substrate and HfO2 film. The indices of planes are shown at corresponding patterns. For clarity, an intensity scaling factor of 0.03 was used for the α-Al2O3 pattern. A label near a peak shows the location (φ) of the reflection. Thickness of the HfO2 film was 170 nm.

Figure 2

FIG. 3. Structure models showing in-plane unit cells and atomic arrangements for atomic planes of (a) α-Al2O3(1$\bar 1$02) and (b) HfO2 (001). Large spheres designate oxygen atoms and small spheres Al or Hf atoms. The intensity of the shading (color) is proportional to the coordinate of an atom in the direction of surface normal. The labels at the arrows show the corresponding crystallographic directions. All atoms are shown at their positions in the bulk structure, i.e., the surface reconstruction is not taken into account.

Figure 3

FIG. 4. Diffraction reflections 002 (out-of-plane scan) and 020 (in-plane scan) of films grown at 450 °C (t = 61 nm), 550 °C (t = 53 nm), and 750 °C (t = 52 nm). The calculated positions of the reflections for a bulk monoclinic hafnium oxide (ICSD collection code 27,313) are shown by vertical lines. The intensities of the reflections were scaled to have the same level.

Figure 4

FIG. 5. Influence of TG on FWHM of the reflection 002 of monoclinic HfO2 in ω (rocking curve) and θ-2θ scan modes for films deposited by applying 800 cycles. Film thicknesses decreased from 62 to 55 nm with the increase of TG from 400 to 750 °C.

Figure 5

FIG. 6. Influence of the film thickness on FWHM of the reflection 002 in ω and θ-2θ scan modes for films grown at TG = 750 °C.

Figure 6

FIG. 7. Variation of RMS roughness with TG for HfO2 films deposited on α-Al2O3(1$\bar 1$02) substrate by applying 800 cycles.

Figure 7

FIG. 8. Variation of RMS roughness with thickness (t) of HfO2 films deposited on α-Al2O3(1$\bar 1$02) substrate at TG = 450, 550, and 750 °C.

Figure 8

FIG. 9. Variation of GPC with TG for films deposited by applying 800 cycles.

Figure 9

FIG. 10. Dependence of film thickness (t) on the number of ALD cycles applied for deposition of the films on the α-Al2O3 substrate at TG = 450, 550, and 750 °C. The inset shows the variation of thickness in the initial growth stage.