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Microstructure and rheology relationships for shear thickening colloidal dispersions

Published online by Cambridge University Press:  16 March 2015

A. Kate Gurnon
Affiliation:
Center for Neutron Science, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE 19716, USA
Norman J. Wagner*
Affiliation:
Center for Neutron Science, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE 19716, USA
*
†Email address for correspondence: wagnernj@udel.edu
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Abstract

The non-Newtonian shear rheology of colloidal dispersions is the result of the competition and balance between hydrodynamic (dissipative) and thermodynamic (conservative) forces that lead to a non-equilibrium microstructure under flow. We present the first experimental measurements of the shear-induced microstructure of a concentrated near-hard-sphere colloidal dispersion through the shear thickening transition using small-angle neutron scattering (SANS) measurements made in three orthogonal planes during steady shear. New instrumentation coupled with theoretical derivations of the stress-SANS rule enable rigorous testing of the relationship between this non-equilibrium microstructure and the observed macroscopic shear rheology. The thermodynamic and hydrodynamic components of the stress that drive shear thinning, shear thickening and first normal stress differences are separately defined via stress-SANS rules and compared to the rheological behaviour of the dispersion during steady shear. Observations of shear-induced hydrocluster formation is in good agreement with Stokesian dynamics simulation results by Foss & Brady (J. Fluid Mech., vol. 407, 2000, pp. 167–200). This unique set of measurements of shear rheology and non-equilibrium microstructure of a model system provides new insights into suspension mechanics as well as a method to rigorously test constitutive equations for colloidal suspension rheology.

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Papers
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© 2015 Cambridge University Press 
Figure 0

Figure 1. (a) Steady shear viscosity and (b) first normal stress as functions of shear rate and Pe: small black points/line, $5\,^{\circ }\text{C}$; small grey points/line (blue online), $25\,^{\circ }\text{C}$; large squares (red online) taken as peak holds at rheo-SANS conditions. (c) Linear viscoelastic moduli as a function of frequency for constant ${\it\gamma}_{0}=0.05$: filled symbols, $G^{\prime }$; open symbols, $G^{\prime \prime }-{\it\omega}{\it\eta}_{\infty }^{\prime }$; greyscale (colours) correspond to $5\,^{\circ }\text{C}$ (black), $15\,^{\circ }\text{C}$ (mid-grey, red online) and $25\,^{\circ }\text{C}$ (dark grey, blue online). (d) The 1D SANS $I(q)$ as a function of $q~(\text{nm}^{-1})$ for 5 mm pathlength flow-SANS shear cell (grey squares, red online) and 2 mm pathlength rheo-SANS Couette geometry (black squares) at equilibrium. The black line is a core–shell hard-sphere model for ${\it\phi}=0.40$, $a=611$  nm and shell thickness $t=1.65$  nm (table 1).

Figure 1

Table 1. Summary of suspension properties.

Figure 2

Figure 2. Hard-sphere structure factor, $S(q)$, where $q_{peak}=0.0546~\text{nm}^{-1}$ for ${\it\phi}=0.40$ and $a=61.1$ nm. The shaded portion corresponds to the nearest-neighbour peak ($q_{peak}=0.042{-}0.064~\text{nm}^{-1}$).

Figure 3

Figure 3. Flow-SANS 2D scattering patterns (upper row) and subtracted patterns (lower row) for which the equilibrium scattering (at $\dot{{\it\gamma}}=0$) is subtracted from the scattering measured during shear: (a) the velocity–velocity gradient plane, (b) the velocity–vorticity plane, and (c) the vorticity–velocity gradient plane. From left to right $\dot{{\it\gamma}}=0$, 12, 63, 125, 627, and $1258~\text{s}^{-1}$, with the highest shear rate only measured for the velocity–velocity gradient plane.

Figure 4

Figure 4. Comparison of Stokesian dynamics simulations with SANS results for: (a) velocity–velocity gradient, (b) velocity–vorticity, and (c) velocity gradient–vorticity planes of shear. In each panel the upper row shows the corresponding projection of $g(r)$ from Stokesian dynamics simulations from Foss & Brady (2000) for $\mathit{Pe}=0.43$, 10 and 100, where lighter colours are indicative of higher concentration of particles, darker colours are lower concentration. The lower row of each panel shows SANS pattern from flow-SANS experiments for $\mathit{Pe}=0.52$, 5.23 and 52.6, where warmer colours are indicative of more scattering events and cooler colours are fewer scattering events according to the scale bar to the right. The black circles indicate the nearest-neighbour peak in the structure factor from figure 2 for $q_{peak}=0.042{-}0.064~\text{nm}^{-1}$.

Figure 5

Figure 5. (a) Plot of $g(r,{\it\theta})$ from accelerated Stokesian dynamics simulations from Foss & Brady (2000) for $\mathit{Pe}=1$ (black square), 25 (mid-grey square; red online) and 1000 (dark grey square; blue online). (b) Plot of $I(q,{\it\phi}_{21}+90^{\circ })$ for $\mathit{Pe}=2.62$ (black square), 26.2 (mid-grey square; red online) and 52.6 (dark grey square; blue online) for $\dot{{\it\gamma}}=12$, 627 and $1258~\text{s}^{-1}$). The abscissa in both cases is the angle ${\it\phi}$ as defined in the inset.

Figure 6

Figure 6. Plots of $W_{n}$ as a function of $q~(\text{nm}^{-1})$ as defined in (3.8) and (3.9), where $\dot{{\it\gamma}}=0~\text{s}^{-1}$ (▫), $12~\text{s}^{-1}$ (♢), $62~\text{s}^{-1}$ (○), $127~\text{s}^{-1}$ (▴), $627~\text{s}^{-1}$ (▾) and $1255~\text{s}^{-1}$ (◂). Panels correspond to scattering experiments performed in the (a) 1–2, (b) 1–3 and (c) 2–3 planes.

Figure 7

Figure 7. Scattering results overlaid with the weighting functions in two planes: (a) 1–2 flow-SANS and (b) 1–3 rheo-SANS. Weighting functions are used in (3.8), $\cos (n{\it\phi}_{21})$, where $n=0$, 2 and 4 (for a,e, c,g and d,h respectively) and in (3.9), $\cos ({\it\phi}_{21})\sin ({\it\phi}_{21})$, for b, f. The function is either red or blue, indicating a positive or negative value of the function, respectively. Similarly, the SANS scattering patterns are subtracted patterns from a quiescent scattering pattern, and therefore the warmer colours indicate more scattering events while the cooler colours indicate fewer scattering events during shear than those that occur at equilibrium.

Figure 8

Figure 8. For the 1–2 (▴), 1–3 (▪) and 2–3 (●) planes, the $\overline{W_{n}(\dot{{\it\gamma}})}$ values as defined in (3.13), where $q_{min}$ and $q_{max}$ are defined in table 2. The $\overline{W_{n}(\dot{{\it\gamma}})}$ values have been shifted such that $\overline{W_{n}(\dot{{\it\gamma}}=0)}=0$ and a trend line has been added for $\overline{W_{4}(\dot{{\it\gamma}})}$ for clarity.

Figure 9

Table 2. The $q_{min}$ and $q_{max}$ values used to define $\overline{W_{n}(\dot{{\it\gamma}})}$.

Figure 10

Figure 9. (a) Stress and (b) relative viscosity ${\it\eta}_{r}={\it\eta}(T)/{\it\eta}_{f}(T)$ as functions of $\dot{{\it\gamma}}$ and Pe. Symbols: rheometry results, black filled square; stress-SANS rule thermodynamic stress, filled circle (blue online); first-order hydrodynamic stress, open square (red online); and total stress, open triangle (green online). Also included are: stress-SANS rule higher-order hydrodynamic contributions for hydrodynamic stress, filled square (red online); and total stress, filled triangle (green online). The line (black) is fitted to the stress responses for $\dot{{\it\gamma}}=199.6{-}500.1~\text{s}^{-1}$ around the critical shear rate $\dot{{\it\gamma}}=295~\text{s}^{-1}$.

Figure 11

Table 3. Summary of coefficients for stress-SANS rule.

Figure 12

Figure 10. (a) Plot of the $N_{1}$ stress as a function of $\dot{{\it\gamma}}$ and Pe for steady shear rheometry measurements (black filled square) and defined by the stress-SANS rule for the hydrodynamic contribution (grey filled square; red online), thermodynamic contribution (filled circle; blue online) and the total (filled triangle; green online). Also reported in table 4. (b) The absolute value of the first normal stress and corresponding hydrodynamic, thermodynamic and total stress contributions defined by stress-SANS rules.

Figure 13

Table 4. Summary of first normal stress contributions using the stress-SANS rule.

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