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Turbulent flow through a high aspect ratio cooling duct with asymmetric wall heating

Published online by Cambridge University Press:  04 December 2018

Thomas Kaller*
Affiliation:
Technical University of Munich, Department of Mechanical Engineering, Chair of Aerodynamics and Fluid Mechanics, Boltzmannstr. 15, D-85748 Garching bei München, Germany
Vito Pasquariello
Affiliation:
Technical University of Munich, Department of Mechanical Engineering, Chair of Aerodynamics and Fluid Mechanics, Boltzmannstr. 15, D-85748 Garching bei München, Germany
Stefan Hickel
Affiliation:
Faculty of Aerospace Engineering, Technische Universiteit Delft, Kluyverweg 1, 2629 HT Delft, The Netherlands
Nikolaus A. Adams
Affiliation:
Technical University of Munich, Department of Mechanical Engineering, Chair of Aerodynamics and Fluid Mechanics, Boltzmannstr. 15, D-85748 Garching bei München, Germany
*
†Email address for correspondence: thomas.kaller@tum.de

Abstract

We present well-resolved large-eddy simulations of turbulent flow through a straight, high aspect ratio cooling duct operated with water at a bulk Reynolds number of $Re_{b}=110\times 10^{3}$ and an average Nusselt number of $Nu_{xz}=371$. The geometry and boundary conditions follow an experimental reference case and good agreement with the experimental results is achieved. The current investigation focuses on the influence of asymmetric wall heating on the duct flow field, specifically on the interaction of turbulence-induced secondary flow and turbulent heat transfer, and the associated spatial development of the thermal boundary layer and the inferred viscosity variation. The viscosity reduction towards the heated wall causes a decrease in turbulent mixing, turbulent length scales and turbulence anisotropy as well as a weakening of turbulent ejections. Overall, the secondary flow strength becomes increasingly less intense along the length of the spatially resolved heated duct as compared to an adiabatic duct. Furthermore, we show that the assumption of a constant turbulent Prandtl number is invalid for turbulent heat transfer in an asymmetrically heated duct.

Information

Type
JFM Papers
Copyright
© 2018 Cambridge University Press 
Figure 0

Figure 1. Experimental duct set-up, reproduced from Rochlitz et al. (2015).

Figure 1

Figure 2. Numerical cooling duct set-up, reproduced from Kaller et al. (2017).

Figure 2

Figure 3. Computational grid and blocking (indicated in red) for the heated simulation in the $yz$-plane, every second grid line is shown.

Figure 3

Table 1. Main flow and simulation parameters.

Figure 4

Table 2. Mesh parameters and wall shear stresses for the grid sensitivity study.

Figure 5

Table 3. Mesh parameters and wall shear stresses for the heated duct simulation resulting from the sensitivity study. For $D_{per}$, $\unicode[STIX]{x1D70F}_{w}|_{z}=69.9~\text{Pa}$ and for $D_{heat}$, $\unicode[STIX]{x1D70F}_{w}|_{z}=68.9~\text{Pa}$.

Figure 6

Figure 4. Grid sensitivity study with respect to (a,c,e) boundary layer velocity profile and (b,d,f) Reynolds stress distribution in the vicinity of the lower wall along the duct centre plane $z=0$. The quantities are time- and streamwise-averaged for the adiabatic domain $D_{per}$. (a,b) Show the influence of the maximum wall-tangential cell size using $G_{1}$ (——), $G_{2}$ (– - – - –) and $G_{3}$ (- - - - - -), (c,d) the influence of the minimum cell size in the wall-normal direction using $G_{1}$ (——), $G_{4}$ (– - – - –, blue) and $G_{5}$ ($\cdots \cdots$, blue) and (e,f) the influence of the streamwise cell size using $G_{1}$ (——), $G_{6}$ (– - – - –, orange) and $G_{7}$ ($\cdots \cdots$, orange). See table 2 for reference. The classical law of the wall ($u^{+}=(1/0.41)\ln y^{+}+5.2$) is represented by ($\cdots \cdots$, grey).

Figure 7

Figure 5. Comparison of (a) boundary layer velocity profile and (b) Reynolds stress distribution for the source grid $G_{6}$ (– - – - –, orange) and the final grid for the heated simulation at the $y=y_{min}$ wall (——) and the $y=y_{max}$ wall ($\cdots \cdots$) along the duct centre plane $z=0$. The quantities are time- and streamwise-averaged and evaluated for the adiabatic domain $D_{per}$. See also tables 2 and 3 for reference. The classical law of the wall ($u^{+}=(1/0.41)\ln y^{+}+5.2$) is represented by ($\cdots \cdots$, grey).

Figure 8

Figure 6. Comparison of streamwise velocity distribution in the cross-section of the heated duct averaged over the FOV, see figure 1 for reference. The heated wall is located at $y=y_{min}$. Due to reflections, experimental data in the vicinity of the walls are cut-off.

Figure 9

Figure 7. Comparison of experimental ($\cdots \cdots$) and numerical results for the heated duct centre plane averaged in the streamwise direction over the FOV. The unmodified LES results are marked by (——) and the results modified by laser sheet averaging with $\unicode[STIX]{x0394}LS=1~\text{mm}$ and aspect ratio compensation by (– - – - –, blue). (a,b) Show the streamwise and heated wall-normal velocity and (c–e) the Reynolds stress distribution. Experimental and numerical results are made dimensionless using the respective $u_{b}$ and $L_{y}$.

Figure 10

Figure 8. Streamwise flow field in the duct cross-section of the adiabatic duct with (a) instantaneous streamwise velocity, (b) mean streamwise velocity and (c) mean streamwise velocity with additional averaging of the four quadrants. The contour lines are drawn in steps of $0.1$.

Figure 11

Figure 9. Secondary flow field in the duct cross-section of the adiabatic duct with (a) mean cross-flow velocity magnitude $\overline{u}_{cf}=\sqrt{\overline{v}^{2}+\overline{w}^{2}}$, (b) mean cross-flow velocity magnitude $\overline{u}_{cf}$ with an additional averaging of the four quadrants and (c) counter-rotating corner vortices represented by streamlines. The contour lines are drawn in steps of $0.15\times 10^{-2}$.

Figure 12

Figure 10. Cross-sectional temperature distribution and its streamwise development in (a–f) and development of the secondary flow velocity in the vicinity of the heated wall, exemplarily shown for the heated wall-normal component in (g–l). (a,g) Depicts the adiabatic duct, (b,h) the heated duct after $50~\text{mm}$, (c,i) after $100~\text{mm}$, (d,j) after $200~\text{mm}$, (e,k) after $400~\text{mm}$ and (f,l) after $600~\text{mm}$. In (a–f), the cross-flow velocity vectors indicate the influence of the secondary flow motions on the temperature distribution and the contour lines are drawn in steps of $2~\text{K}$. In (g–l), the wall-normal velocity $\overline{v}$ is depicted on the left of the duct centre and on the right the change in $\overline{v}$ with respect to the unheated periodic duct, $\unicode[STIX]{x0394}\overline{v}=\overline{v}-\overline{v}_{per}$, is shown. The contour lines are drawn in steps of $\overline{v}/u_{b}=0.002$.

Figure 13

Figure 11. Profiles of (a) mean streamwise velocity and (b) Reynolds stresses along the duct midplane at $z=0$ for the adiabatic (——) and the heated duct (——, orange). The law of the wall is represented by ($\cdots \cdots$, grey).

Figure 14

Figure 12. Distribution of the mean velocity components and mean temperature difference along the heated wall-normal direction at the spanwise positions of (a) $2z/L_{z}=0$, (b) $2z/L_{z}=0.5$ and (c) $2z/L_{z}=0.9$ for the adiabatic duct (——) and the heated duct at a streamwise position of $100~\text{mm}$ ($\cdots \cdots$, orange), respectively $595~\text{mm}$ (– - – - –, orange) after the beginning of the heated section. Streamwise averaging has been performed over $10~\text{mm}$ for the heated duct, respectively over $L_{x,per}$ for the periodic duct, and the $y$-symmetry is utilised.

Figure 15

Figure 13. Distribution of the diagonal components of the Reynolds stress tensor along the heated wall-normal direction at the spanwise positions of (a) $2z/L_{z}=0$, (b) $2z/L_{z}=0.5$ and (c) $2z/L_{z}=0.9$ for the adiabatic duct (——) and the heated duct at a streamwise position of $100~\text{mm}$ ($\cdots \cdots$, orange), respectively $595~\text{mm}$ (– - – - –, orange) after the beginning of the heated section. Streamwise averaging has been performed over $10~\text{mm}$ for the heated duct, respectively over $L_{x,per}$ for the periodic duct, and the $y$-symmetry is utilised.

Figure 16

Figure 14. Distribution of the off-diagonal components of the Reynolds stress tensor along the heated wall-normal direction at the spanwise positions of (a) $2z/L_{z}=0$, (b) $2z/L_{z}=0.5$ and (c) $2z/L_{z}=0.9$ for the adiabatic duct (——) and the heated duct at a streamwise position of $100~\text{mm}$ ($\cdots \cdots$, orange), respectively $595~\text{mm}$ (– - – - –, orange) after the beginning of the heated section. Streamwise averaging has been performed over $10~\text{mm}$ for the heated duct, respectively over $L_{x,per}$ for the periodic duct, and the $y$-symmetry is utilised.

Figure 17

Figure 15. Quadrant analysis of the Reynolds shear stress component $\overline{u^{\prime }v^{\prime }}$ along the duct centre line $2z/L_{z}=0$ for the adiabatic (——) and the heated duct (——, orange) as well as along $2z/L_{z}=0.5$ marked by ($\cdots \cdots$) and ($\cdots \cdots$, orange), respectively.

Figure 18

Figure 16. Nusselt number and spanwise velocity distribution between 200 and $250~\text{mm}$ in (a) and Nusselt number distribution along the duct length at different spanwise locations in (b). The location $2z/L_{z}=0$ is shown by (——), $2z/L_{z}=0.33$ by (– – – –), $2z/L_{z}=0.75$ by ($\cdots \cdots$) and $2z/L_{z}=0.9$ by (– - – - –). The respective grey-coloured lines represent the function $Nu(x,z)=-220\,x^{0.1}+c(z)$, where $c(z)$ varies from $727$ in the centre over $739$ and $748$ to $789$ close to the lateral wall.

Figure 19

Figure 17. Distribution of the angles $\unicode[STIX]{x1D711}_{M}$ and $\unicode[STIX]{x1D711}_{H}$ in the lower half of the heated duct cross-section at a streamwise location of $595~\text{mm}$, see equation (5.2) for the angle definition. Streamwise averaging is performed over $10~\text{mm}$ and the duct symmetry is utilised. The contour lines are drawn in steps of $1^{\circ }$.

Figure 20

Figure 18. Turbulent Prandtl number distribution in the lower half of the heated duct cross-section at streamwise locations of (a) $x=25~\text{mm}$, (b) $x=50~\text{mm}$, (c) $x=100~\text{mm}$ and (d) $x=595~\text{mm}$. Streamwise averaging is performed over $10~\text{mm}$ and the duct symmetry is utilised. $Pr_{t}$ is calculated where $\overline{T}-T_{b}>0.05~\text{K}$ and the contour lines are drawn in steps of $0.1$.

Figure 21

Figure 19. Reynolds stress anisotropy-invariant map for the adiabatic duct (——) and the heated duct (——, orange) evaluated at (a,b) $2z/L_{z}=0$ and (c,d) $2z/L_{z}=0.95$ along the $y$-line from the heated wall to the duct centre, and limiting states defined by the Lumley triangle. The wall location is represented by ● and ● (orange) respectively.

Figure 22

Figure 20. Distribution of (a) diagonal components and (b) off-diagonal component $\overline{a_{xy}}$ of the Reynolds stress anisotropy tensor in the duct midplane along the heated wall-normal direction for the adiabatic (——) and the heated duct (——, orange).

Figure 23

Figure 21. Barycentric anisotropy map illustrating regions of 1-, 2- and 3-component turbulence with (a) lower left quadrant of the adiabatic duct, (b) zoom into the lower left corner of the adiabatic duct and (c) the same detail for the heated duct (opposite corner shown). The isolines denote a constant 3-component turbulence fraction.

Figure 24

Figure 22. Streamwise velocity fluctuations within the heatable wall-parallel plane at $2y/L_{y}=0.9975$ for the adiabatic and the heated duct.

Figure 25

Figure 23. Spanwise velocity fluctuations within the heatable wall-parallel plane at $2y/L_{y}=0.9975$ for the adiabatic and the heated duct.

Figure 26

Figure 24. Longitudinal autocorrelations of streamwise velocity $R_{uu}^{x}$ at different locations marked in the sketches on the respective right-hand side. In (a) the adiabatic duct results are shown and in (b) the change due to the viscosity modulation. Heated duct correlations are coloured orange and the ones at off-centre locations blue. The line $R_{uu}^{x}=1/\text{e}^{2}$ (——, grey) is used to determine $r_{lim,x}$. For figure legend and line parameters see table 4.

Figure 27

Table 4. Parameters for the longitudinal autocorrelations of streamwise velocity shown in figure 24. Listed are ($y/z$)-positions, dimensionless height above the heatable wall, temperature increase, viscosity drop, integral length scales and their relative changes due to the viscosity modulation. The lengths $L_{uu}^{x}$ are normalised by a factor of ($100\,d_{h}$).

Figure 28

Table 5. Parameters for the autocorrelations of streamwise and spanwise velocity in the spanwise direction shown in figure 25. $R_{ii,k,lw}^{z}$ denote the curves taken at the lateral wall and $R_{ii,k}^{z}$ the ones taken further away from it. Listed are the position of the correlations, temperature increase, viscosity drop, integral length scales and their relative changes due to the heating. All $L_{ii}^{z}$ are normalised by a factor of ($100\,d_{h}$).

Figure 29

Figure 25. Transverse autocorrelations of streamwise velocity $R_{uu}^{z}$ in (a,b) and longitudinal autocorrelations of spanwise velocity $R_{ww}^{z}$ in (c,d) at different locations. In (a,c) the correlations at the lateral wall are shown and in (b,d) the ones at $2z/L_{z}=0.74$. Results for the adiabatic duct are coloured black and for the heated duct orange. The line $R_{ii}^{z}=1/\text{e}^{2}$ used to determine $r_{lim,z}$ is marked by (——, grey). For figure legend and line parameters see table 5.

Figure 30

Figure 26. Cross-sectional mean streamwise velocity distribution and corner vortices for the adiabatic square duct LES following the DNS of case D in Pirozzoli et al. (2018). Contour lines are drawn in steps of $0.1$.

Figure 31

Figure 27. Profiles of (a) mean streamwise velocity and (b) Reynolds stresses along the duct midplane at $z=0$, and (c,d) secondary flow velocities at $z=0.75$ for the LES (——) and DNS (——, grey) results of the adiabatic square duct. In (a) the analytical law of the wall ($u^{+}=(1/0.41)\ln y^{+}+4.55$) is represented by ($\cdots \cdots$, grey).

Figure 32

Table 6. Main flow and grid parameters for the LES–DNS comparison.