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A compliant leg design combining pantograph structure with leaf springs

Published online by Cambridge University Press:  07 November 2023

Boxing Wang
Affiliation:
State Key Laboratory of Multimodal Artificial Intelligence, Institute of Automation, Chinese Academy of Sciences, Beijing, China
Kunting Zhang
Affiliation:
State Key Laboratory of Multimodal Artificial Intelligence, Institute of Automation, Chinese Academy of Sciences, Beijing, China
Xueyan Ma
Affiliation:
State Key Laboratory of Multimodal Artificial Intelligence, Institute of Automation, Chinese Academy of Sciences, Beijing, China
Lihao Jia*
Affiliation:
State Key Laboratory of Multimodal Artificial Intelligence, Institute of Automation, Chinese Academy of Sciences, Beijing, China
*
Corresponding author: Lihao Jia; Email: lihao.jia@ia.ac.cn
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Abstract

We proposed a compliant leg configuration that enhances the conventional pantograph design with leaf springs. The following facts characterize the proposed configuration: (1) Due to the use of the pantograph structure, the mass is centralized around the hip joint, reducing the lower leg inertia; (2) Leaf springs are chosen as elastic parts to increase energy efficiency and estimate foot-end contact forces. Compared with coil springs, leaf springs require no guide rails to deploy, and their stiffness can be easily adjusted through shape cutting. Analytical models are introduced to analyze the leg’s stiffness and estimate the contact forces only with the deflections of leaf springs. A one-leg robot based on the proposed design is built, and various experiments are conducted. Experiments regarding the stiffness calibration and the contact forces estimation showed an acceptable agreement with the analytical model. Experiments of dropping demonstrate the feasibility of the leg to perform spring-like behaviors. Experiments of periodic hopping demonstrate the feasibility of using spring deflections to detect touch-down events. For energy efficiency, it is also observed that the elastic leg has a 20% increment concerning the jumping height in the flight phase, compared with the one where leaf springs are replaced with rigid materials.

Information

Type
Research Article
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. (a) Proposed leg design. (b) Conventional two-link leg design.

Figure 1

Figure 2. Motor power consumption in different scenarios. (a) The scenario that the foot end moves along a horizontal trajectory while exerting vertical forces. (b) Instant motor power along the horizontal trajectory. (c) The scenario that the foot end moves along a vertical trajectory while exerting vertical forces. (d) Instant motor power along the vertical trajectory.

Figure 2

Figure 3. A one-leg robot based on the proposed leg design. (a) Overview of the robot. (b) Detailed view of the motor configuration. (c) Detailed view of the encoder configuration. (d) The epoxy resin leaf spring used in the leg.

Figure 3

Table I. Kinematic parameters of the one-leg robot.

Figure 4

Figure 4. Block diagram of the hopping controller.

Figure 5

Figure 5. Y direction output of the foot-end trajectory generator.

Figure 6

Figure 6. Experimental platform for the one-leg robot.

Figure 7

Figure 7. Comparison between estimated and measured contact forces.

Figure 8

Figure 8. Hip joint height in the dropping test.

Figure 9

Figure 9. Snapshots of one hopping period.

Figure 10

Figure 10. Comparison between estimated and measured contact forces during periodic hopping.

Figure 11

Figure 11. Hip joint height record in hopping tests for compliant and rigid legs.

Figure 12

Figure 12. Change of maximum hip joint height in hopping tests.

Wang et al. supplementary material

Wang et al. supplementary material

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