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Onset of instabilities in rotating flows by direct numerical simulation

Published online by Cambridge University Press:  26 July 2022

Ziyao Liu
Affiliation:
Department of Chemical Engineering, University of Florida, Gainesville, FL 32605, USA
Anthony J.C. Ladd*
Affiliation:
Department of Chemical Engineering, University of Florida, Gainesville, FL 32605, USA
*
†Email address for correspondence: tladd@che.ufl.edu

Abstract

A rotating disk is the canonical experiment for measuring surface reaction rates in geochemical and electrochemical systems. Using the similarity solution for laminar flow around an infinite disk, the mass transfer coefficient can be simply related to the intrinsic reaction rate at the surface. However, measurements of mass transfer rates use a finite-size disk within a larger container of solution; here the flow is no longer strictly laminar, but there must always be some recirculation. Our interest was initially in the assumption of a uniform radial concentration field, how this breaks down near the perimeter of the disk, and what effect that might have on the measured mass transfer rates. However, our numerical simulations suggest that the flow around a finite-size disk becomes time dependent at Reynolds number ($Re$) below 1000, which is much smaller than the typical values in mass-transfer measurements (${Re} \sim 10^4$). We observe the formation of coherent structures in the flow, which suggest a non-uniform mass transfer at the disk surface. The rotating-disk flow follows a similar sequence of instabilities to the Taylor–Couette flow: a centrifugal instability leading an axisymmetric, time-invariant flow, followed by a Hopf bifurcation to a time-periodic flow. To minimise the possibility that our results are a numerical artefact, we have also simulated the instability in the stationary boundary layer of a rotor–stator flow, comparing with self-similar solutions at low ${Re}$ and with spectral methods near the critical Reynolds number.

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Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2022. Published by Cambridge University Press
Figure 0

Figure 1.Rotational flows in a cylindrical cavity, radius $R$ and height $h$. (a) Sketch of a typical rotating-disk experiment. The disk, radius $a$ and thickness $d$, is usually placed approximately halfway between the bottom of the container and the free surface of the fluid. Mass transfer takes place on the bottom surface of the disk, while the remaining surfaces are passivated. The outer cylinder in the simulations is larger than indicated in the sketch, $R = 2h = 4a$. (b) Sketch of a rotor–stator geometry. The lower disk (shaded) rotates with an angular velocity $\omega$, while the upper disk and sidewalls are stationary; $R = 5h$.

Figure 1

Figure 2.Finite-volume mesh for rotating disks. (a) The central layer of a rotating disk geometry, showing the area excluded by the disk. The mesh is created in four quadrants of which only one is shown. (b) Side view of the fluid domain (grey) and rotating disk (white). The radius of the fluid cell $R = 4a$, the height $h = 2a$ and the thickness of the disk $d = 0.1a$. The origin $z=0$ is on the base of the container, and the disk is centred at $(0, 0, h/2)$. The mesh lines are graded in the vicinity of the disk to improve resolution. The upper and lower layers of the disk are fluid filled and the quadrants are connected by a central square of length $a$. The red squares indicate the probe locations discussed in § 4.3.2: the radial positions are $r = 0.5a, a, 1.5a, 2a$, and the axial positions are $z=0.1h, 0.25h, 0.45h, 0.55h$. (c) Top view of the rotor–stator geometry. The cavity is meshed using a central square (length $0.035R$), with the small cells near the centre growing larger. (d) Side view: the mesh lines are graded near the rotor and stator plates.

Figure 2

Figure 3.Dimensionless velocity components $F(z), G(z), H(z)$ in a cavity with aspect ratio $A = 0.1$ and ${Re}_h = 30$. (a) The functions $u_r/(\omega r)$, $u_\theta /(\omega r)$ and $u_z/(\omega \delta )$ at the midplane position $z=0.5h$. There is a window between $r= 2h$ and $r = 4h$ where the solution is smooth and almost independent of $r$. (b) The functions $F(z), G(z), H(z)$ derived from finite-volume simulations at $r = 3h$ (points) are compared with similarity solutions (solid lines).

Figure 3

Figure 4.Unstable flow at ${Re} = 13\,200$ in a cavity of aspect ratio $A = 0.2$. Time dependent oscillations of the axial velocity at a probe position $r = 4.17h$, $z = 0.9h$ for different mesh resolutions: (a) ${\mathcal {R}}_{111}$ (black), and ${\mathcal {R}}_{222}$ (red); (c) ${\mathcal {R}}_{442}$, ${Co} = 2.8$ (black), ${\mathcal {R}}_{442}$, ${Co} = 1.4$ (red) and ${\mathcal {R}}_{444}$, ${Co} = 1.4$ (blue). Spatial variations in axial velocity in the time-periodic regime are shown on the right-hand side. Images in the plane $z = 0.9h$ are shown for mesh resolutions: (b) ${\mathcal {R}}_{222}$ and (d) ${\mathcal {R}}_{442}$. Images are characteristic of an oscillatory steady state; the fluctuations in point velocities are from the rotation of a fixed velocity field.

Figure 4

Figure 5.Isosurface of $Q = 0.19 \omega ^2$(3.2), showing circular and spiral vortexes in the stator layer, at a time of (a) $\omega t = 25$, (b) $\omega t = 60$ and (c) $\omega t = 250$; the mesh resolution is ${\mathcal {R}}_{442}$. The top of the isosurface is at $z \approx 0.95h$ and the images are clipped at $z = 0.1h$ to remove the sheet above the rotor. The colour field expresses the magnitude of the vorticity.

Figure 5

Figure 6.Axial velocity measured by a probe located at $r = 4.17h$, $z = 0.9h$, together with a map of the axial velocity in the plane $z = 0.9h$: (a,b) ${Re}=12\,000$ and (c,d) ${Re}=11\,500$.

Figure 6

Figure 7.Time-independent flows around a rotating disk. Time traces of the axial velocity at $r = 1.5a, z = 0.25 h$ (and elsewhere) show that the velocity field is time invariant after an initial transient. Maps of the steady flow in the plane $x = 0$ are shown in panels (b,d,f,h). Panels (a–d) have no-slip boundaries on all surfaces: (a,b) ${Re}=50$; (c,d) ${Re}=100$. Panels (e–h) include a free-surface boundary condition at $z=h$: (e,f) ${Re}=100$; (g,h) ${Re}=120$. Arrows represent the magnitude and direction of the flow within the $yz$ plane. The colour scale indicates the magnitude of the in-plane velocity field, $u_{yz} = (u_y^2+u_z^2)^{1/2}$.

Figure 7

Figure 8.Onset of instability between ${Re} = 600$ and ${Re} = 800$. Axial velocity measured by probes located at $r = 1.5a, z = 0.25h$ (black) and $r = 2a, z = 0.25h$ (red), together with colour contours of the axial velocity in the plane $z = 0.125h$: (a,b) ${Re}=600$ and (c,d) ${Re}=800$.

Figure 8

Figure 9.Isosurface of $Q = 0.0032\omega ^2$ at ${Re}=800$: (a) $\omega t = 800$; (b) $\omega t = 3520$; (c) $\omega t = 3840$; and (d) $\omega t = 4800$.

Figure 9

Figure 10.Streamlines of the mean flow $\overline {\boldsymbol {u}}(r,z)$ at ${Re} = 700$. The tracers within each circulation zone are indicated by a different colour: (a) red, zone 1 recirculation; (b) blue, zone 2 vortex roll; (c) white, zone 3 vortex roll underneath the disk.

Figure 10

Figure 11.Axial velocity relative to the mean flow ($|\delta u_z|$) at the probe positions indicated in figure 2. The plots show the maxima (closed circles) and minima (open circles) in $\delta u_z$. The probes are located at (a) $r = 0.5 a$, (b) $r = a$, (c) $r = 1.5 a$ and (d) $r = 2a$. The vertical positions are indicated by the colour: $z = 0.1 h$ (black); $z = 0.25 h$ (red); $z=0.45 h$ (blue); and $z=0.5 5h$ (green).

Figure 11

Figure 12.Maps of the mean flow (a), and perturbation $\delta {\boldsymbol {u}}$ at $\omega t = 5960$ (b,c). Slice (c) is rotated by $+45^\circ$ with respect to (b). Panel (d) is delayed by seven complete oscillations from panel (b); the length of the lines and the colour scale have been adjusted for the growth of the eigenmode, a factor of 5.55 over this time interval. Flow in the plane $\delta u_r, \delta u_z$ is indicated by arrows, while the perpendicular flow $\delta u_\theta$ is indicated by the colour scale. The arrows indicating the direction of the flow have been clipped from the left side of panel (a) so the variations in colour are more visible.

Figure 12

Figure 13.Axial velocity relative to the mean flow ($|\delta u_z|$) at sample probe positions 8 and 9 ($r = 1.5a$, $z = 0.1h$ and $r = 1.5a$, $z = 0.25h$). Results from numerical simulations (red) are compared with solutions of the Stuart–Landau (SL) equation (black dots), with $\varOmega = (19.0 + 0.74{\rm i})\times 10^{-3} \omega$ and $\varGamma = (-2.65+3.64{\rm i})\times 10^{-7} \omega$.

Figure 13

Figure 14.Streamlines showing the outline of the large vortex roll at different times: ${Re} = 700$; (a) $\omega t = 9100$; (b) $\omega t = 9800$; (c) $\omega t = 10\,150$; (d) $\omega t = 10\,500$. The upper subpanels show the view from the vertical ($z$) axis, and the lower subpanels the view from the horizontal ($y$) axis.

Figure 14

Figure 15.Oscillatory flow at ${Re} =900$ and ${Re} = 1000$. (a) Axial velocity at ${Re}=900$, (b) isosurface at ${Re}=900$, (c) axial velocity at ${Re}=1000$ and (d) isosurface at ${Re}=1000$. The probe locations are at $r=1.5a, z = 0.25h$ and $r=2a, z = 0.45h$; the isosurface contour is $Q = 0.0032 \omega ^2$. The probes lie on the circles of the same colour.

Figure 15

Figure 16.Oscillations of the axial velocity at ${Re} = 1000$ for mesh resolutions ${\mathcal {R}}_{111}$, ${\mathcal {R}}_{112}$, ${\mathcal {R}}_{222}$, ${\mathcal {R}}_{114}$ and ${\mathcal {R}}_{224}$. The probe is at $r= 2a$, $z = 0.45h$.

Figure 16

Figure 17.Oscillatory flow at ${Re} = 1200$ with the central plane of the rotating disk located at the quarter height $z_{disk} =0.25h$. (a) Axial velocity at a single radial position $r=2a$, indicated by the red circle. The circle is coplanar with the central plane of the disk ($z = 0.25h$). The three probes are near the base of the container ($z = 0.1h$), coplanar with the disk ($z=0.25h$) and in the fluid above the disk ($z = 0.45h$). (b) Isosurface of $Q = 0.0032 \omega ^2$ at $\omega t = 4800$, showing three pairs of spiral vortexes. (c) Isosurfaces of $Q = 0.0032 \omega ^2$ at $\omega t = 120, 240, 360, 480$.

Figure 17

Figure 18.Oscillatory flow at ${Re} = 300$ with the central plane of the rotating disk located at the three-quarter height, $z_{disk}=0.75h$; the flow field near the rotating disk is projected on the $yz$ plane. Flow fields are shown at four successive times: (a) $\omega t = 1200$; (b) $\omega t = 1290$; (c) $\omega t = 1380$; and (d) $\omega t = 1470$. The colour scale indicates the magnitude of the in-plane flow field, $u_{yz} = (u_y^2+u_z^2)^{1/2}$.

Figure 18

Figure 19.Flow fields at higher Reynolds numbers: (a) ${Re} = 1200$; (b) ${Re} = 1500$; (c) ${Re} = 2000$; (d) ${Re} = 3000$; (e) ${Re} = 5000$. The colour scale indicates the magnitude of the in-plane flow field, $u_{yz} = \sqrt {u_y^2+u_z^2}$.

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