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Effects of alloying elements on the formation of <c>-component loops in Zr alloy Excel under heavy ion irradiation

Published online by Cambridge University Press:  14 April 2015

Yasir Idrees*
Affiliation:
Department of Mechanical and Materials Engineering, Queen's University, Kingston, Ontario K7L 3N6, Canada
Elisabeth M. Francis
Affiliation:
The University of Manchester, Manchester Materials Science Centre, Manchester M13 9PL, United Kingdom
Zhongwen Yao
Affiliation:
Department of Mechanical and Materials Engineering, Queen's University, Kingston, Ontario K7L 3N6, Canada
Andreas Korinek
Affiliation:
Department of Materials Science and Engineering, and Canadian Center for Electron Microscopy, McMaster University, Hamilton, Ontario L8S 4M1, Canada
Marquis A. Kirk
Affiliation:
Material Science Division, Argonne National Laboratory, Argonne, Illinois 60439, USA
Mohammad Sattari
Affiliation:
Department of Mechanical and Materials Engineering, Queen's University, Kingston, Ontario K7L 3N6, Canada
Michael Preuss
Affiliation:
The University of Manchester, Manchester Materials Science Centre, Manchester M13 9PL, United Kingdom
Mark R. Daymond
Affiliation:
Department of Mechanical and Materials Engineering, Queen's University, Kingston, Ontario K7L 3N6, Canada
*
a) Address all correspondence to this author. e-mail: 9yi@queensu.ca

Abstract

We report here the microstructural changes occurring in the zirconium alloy Excel (Zr–3.5 wt% Sn–0.8Nb–0.8Mo–0.2Fe) during heavy ion irradiation. In situ irradiation experiments were conducted at reactor operating temperatures on two Zr Excel alloy microstructures with different states of alloying elements, with the states achieved by different solution heat treatments. In the first case, the alloying elements were mostly concentrated in the beta (β) phase, whereas, in the second case, large Zr3(Mo,Nb,Fe)4 secondary phase precipitates (SPPs) were grown in the alpha (α) phase by long term aging. The heavy ion induced damage and resultant compositional changes were examined using transmission electron microscopy (TEM) in combination with scanning transmission electron microscope (STEM)-energy dispersive x-ray spectroscopy (EDS) mapping. Significant differences were seen in microstructural evolution between the two different microstructures that were irradiated under similar conditions. Nucleation and growth of <c>-component loops and their dependence on the alloying elements are a major focus of the current investigation. It was observed that the <c>-component loops nucleate readily at 100, 300, and 400 °C after a threshold incubation dose (TID), which varies with irradiation temperature and the state of alloying elements. It was found that the TID for the formation of <c>-component loops increases with decrease in irradiation temperature. Alloying elements that are present in the form of SPPs increase the TID compared to when they are in the β phase solid solution. Dose and temperature dependence of loop size and density are presented. Radiation induced redistribution and clustering of alloying elements (Sn, Mo, and Fe) have been observed and related to the formation of <c>-component loops. It has been shown that at the higher temperature tests, irradiation induced dissolution of precipitates occurs whereas irradiation induced amorphization occurs at 100 °C. Furthermore, dose and temperature seem to be the main factors governing the dissolution of SPPs and redistribution of alloying elements, which in turn controls the nucleation and growth of <c>-component loops. The correlation between the microstructural evolution and microchemistry has been found by EDS and is discussed in detail.

Figure 0

FIG. 1. Damage profile of 1 MeV Kr++ ions in Zr, taken by SRIM 2008, used for the damage calculation.

Figure 1

FIG. 2. Preirradiation microstructure of Excel. (a) As-received Excel, (b) Excel after two hours of solution treatment at 890 °C followed by water quenching and one hour aging at 450 °C showing α and martensitically formed secondary α′ phases, and (c) larger SPP formed after being solution treated and aged for 550 h at 500 °C.

Figure 2

FIG. 3. The 0001 pole figure of Excel in axial-transverse direction, after two hours solution treatment at 890 °C followed by water quenching and one hour aging at 450 °C.

Figure 3

FIG. 4. EDS mapping on both α and β phases in as-received Excel, showing the distribution of alloying elements. The β phase is Fe, Mo, and Nb enriched, whereas the α phase is rich in Sn only.

Figure 4

FIG. 5. EDS mapping on both α and β phases in WQ sample, showing the distribution of alloying elements before irradiation. The β phase is Fe, Mo, and Nb enriched, whereas the α phase is rich in Sn only.

Figure 5

FIG. 6. EDS mapping on the SPP in OA sample before irradiation. Elements are mentioned in each map.

Figure 6

FIG. 7. Series of BF micrographs taken during irradiation at 400 °C in WQ sample, showing the formation of <c>-component loops. g ∼ 0002. $B \sim \left[ {01\overline 1 0} \right]$.

Figure 7

FIG. 8. (a) Mean loop size plotted as a function of dose for each irradiation temperature for WQ samples. (b) Areal defect density plotted as a function of dose at each irradiation temperature for WQ samples.

Figure 8

FIG. 9. EDS mapping on an α–α grain boundary where the β phase is absent, in WQ sample, showing segregation of Fe clusters along the grain boundary after irradiation to 10 dpa at 400 °C, and formation of small Sn clusters in the α phase after irradiation to 10 dpa at 400 °C.

Figure 9

FIG. 10. STEM mapping showing irradiation induced changes in the grain boundary β phase at 400 °C after 10 dpa in WQ sample. Mo and Fe segregate to small clusters whereas Nb remains uniformly distributed. Sn rich clusters are also visible in the secondary α phase.

Figure 10

FIG. 11. Series of bright field micrographs showing the formation of <c>-component loops in OA sample at 400 °C under g = 0002, $B = \left[ {11\overline 2 0} \right]$.

Figure 11

FIG. 12. (a) Mean loop size plotted as a function of dose for OA samples. (b) Areal defect density plotted as a function of dose at all irradiation temperatures for OA samples.

Figure 12

FIG. 13. A series of BF micrographs taken during irradiation at 400 °C of OA material. Areas in the circles show the nucleation and growth of irradiation induced SPP in the vicinity of a pre-existing larger SPP.

Figure 13

FIG. 14. STEM mapping showing the distribution of alloying elements in SPP after irradiation of OA sample to 10 dpa at 400 °C. All the alloying elements undergo irradiation induced dissolution except Nb.

Figure 14

FIG. 15. Series of BF micrographs showing the formation of <c>-component loops in WQ sample at 300 °C, g = 0002, $B = \left[ {01\overline 1 0} \right]$.

Figure 15

FIG. 16. EDS mapping showing the distribution of alloying elements in both α and β phases of WQ sample after irradiation to 10 dpa at 300 °C. Elements have been labeled in each map.

Figure 16

FIG. 17. Bright field micrographs with g = 0002, $B = \left[ {11\overline 2 0} \right]$, showing the formation of <c>-component loops in OA sample at 300 °C.

Figure 17

FIG. 18. STEM-EDS mapping on OA sample after irradiation at 300 °C shows the presence of Mo and Nb in the SPP whereas Fe is dissolving out of the SPP during irradiation.

Figure 18

FIG. 19. EDS line scan over a SPP in OA material irradiated to 10 dpa at 300 °C. Dissolution of Nb, Mo, and Fe from the SPP is evident from the line scan plots.

Figure 19

FIG. 20. Line scan plot taken on a SPP in OA material before irradiation, for comparison with Fig. 19. The plots show a uniform distribution of all alloying elements in the SPP, in contrast to Fig. 19.

Figure 20

FIG. 21. Series of BF micrographs showing the formation of <c>-component loops in WQ sample at 100 °C, g ∼ 0002, $B = \left[ {01\overline 1 0} \right]$.

Figure 21

FIG. 22. BF micrograph showing the formation of <c>-component loops on the pre-existing <c>-component dislocations at 100 °C and 3 dpa, g ∼ 0002, $B = \left[ {01\overline 1 0} \right]$.

Figure 22

FIG. 23. Series of bright field micrographs showing the formation of <c>-component loops during irradiation in OA samples at 100 °C. Micrographs were taken with g = 0002, $B = \left[ {11\overline 2 0} \right]$.

Figure 23

FIG. 24. STEM mapping showing the presence of all major alloying elements in the SPP after irradiation of OA material at 100 °C. No major chemical change is evident from the micrographs compared to the pre-irradiated sample. Note the asymmetric distribution of Sn due to thickness differences in different areas.

Figure 24

FIG. 25. DF micrographs showing a large SPP after 10 dpa at 100 °C. The diffraction pattern taken on the SPP shows a typical diffuse ring, characteristic of amorphous SPP. In contrast to the matrix, the ring is absent ruling out the ring arising due to oxidation.

Figure 25

FIG. 26. TID for the formation of <c>-component loops plotted as a function of temperature for both WQ and OA samples. A difference in TID can be seen for the two different starting microstructures.

Figure 26

FIG. 27. Comparison of mean loop size plotted as a function of dose at all irradiation temperatures in both OA and WQ samples.

Figure 27

TABLE I. Summary of EDS data indicating status of element within the SPP. Atomic radii values adapted from Ref. 30.