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Suppression of the Segré–Silberberg effect by polymer additives

Published online by Cambridge University Press:  28 January 2025

Daekwon Jin
Affiliation:
Department of Energy Systems Research, Ajou University, Suwon 16499, Republic of Korea
Jee In Park
Affiliation:
Department of Energy Systems Research, Ajou University, Suwon 16499, Republic of Korea
Jae Bem You
Affiliation:
Department of Chemical Engineering, Kyungpook National University, Daegu 41566, Republic of Korea Department of Chemical Engineering and Applied Chemistry, Chungnam National University, Daejeon 34134, Republic of Korea
Younghun Kim
Affiliation:
Department of Chemical Engineering, Kwangwoon University, Seoul 01897, Republic of Korea
Hyomin Lee
Affiliation:
Department of Chemical & Biological Engineering, Jeju National University, Jeju 63243, Republic of Korea
Ju Min Kim*
Affiliation:
Department of Energy Systems Research, Ajou University, Suwon 16499, Republic of Korea Department of Chemical Engineering, Ajou University, Suwon 16499, Republic of Korea
*
†Email address for correspondence: jumin@ajou.ac.kr

Abstract

Particle-laden flow through conduits is ubiquitous in both natural and industrial systems. In such flows, particles often migrate across the main fluid stream, resulting in non-uniform spatial distribution owing to particle–fluid and particle–particle interactions. The most relevant lateral particle migration mechanism by particle–fluid interaction is the Segré–Silberberg effect, which is induced by the inertial forces exerted on a particle, as the flow rate increases. However, methods to suppress it have not been suggested yet. Here, we demonstrate that adding a small amount of polymer to the particle-suspending solvent effectively suppresses the Segré–Silberberg effect in a square channel. To accurately determine the position of the particles within the channel cross-sections, we devised a dual-view imaging system applicable to microfluidic systems. Our analyses show that the Segré–Silberberg effect is effectively suppressed in a square microchannel due to the balance between the inertial and elastic forces at an optimal polymer concentration while maintaining nearly constant shear viscosity.

Information

Type
JFM Papers
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. (a) A schematic diagram illustrating the dual-view imaging system used to determine the 3-D locations of particles flowing in a microchannel. (b) Set-up of the dual-view imaging system. The system is built by combining a horizontal optical system with a conventional optical microscope. Two mutually perpendicular microscope systems were connected to a function generator (or Arduino controller) that serves as a camera trigger to synchronize the camera exposure time. The horizontal objective and camera were attached to the x–y–z stage (yellow box) to observe the particles at the observation location. To enable the horizontal objective to access the channel by ensuring the gap height between the microchannel and microscope stage, we used a custom-made glass holder (red box).

Figure 1

Figure 2. (a) Side coating process of the PDMS channel to obtain high-quality side-view images by reducing the roughness of a sidewall. We rendered the sidewall smooth by coating liquid PDMS on the sidewall of the microchannel and pressing this sidewall with a slide glass. (b) Exemplary images to indicate the significant improvement in image quality after the sidewall coating.

Figure 2

Figure 3. Schematic of the experimental set-up to observe particle distributions in a circular microchannel (inner diameter 50 μm) comprising fused silica coated with polyether ether ketone (PEEKsil tubing). The circular tube was inserted in a square cuvette (optical PS) filled with glycerol (refractive index 1.47; having a similar refractive index (1.46) to fused silica) to minimize the image distortion in the circular tube. Two objectives of the dual-view imaging system (refer to figure 1) were aligned with each plane of the cuvette to achieve simultaneous imaging from two different perspectives.

Figure 3

Figure 4. (a) Shear viscosity data of the Newtonian fluid and PEO solutions obtained from the rotational rheometer (DHR-3) equipped with a cone-and-plate geometry (60 mm; 1°) at 20 °C. The shear viscosities were modelled with a power-law model ($\eta (\dot{\gamma }) = K{\dot{\gamma }^{n - 1}}$ ($K$, consistency index; n, power-law index); solid lines) (Bird et al.1987). The power-law indices at all the PEO concentrations were very close to unity and thus the shear viscosities were constant irrespective of shear rate. (b) Change in the normalized liquid filament radius over time ($R(t)/{R_0}$) in the dripping-onto-substrate/capillary break-up rheometry (DoS-CaBER) tests, where ${R_0}$ denotes the outer radius of the nozzle. The linear regions in the semilogarithmic plot (black solid lines) correspond to the elastocapillary regions, which can be represented using the Entov–Hinch theory (Dinic et al.2015), $R(t)/{R_0} \approx {({G_E}{R_0}/2\sigma )^{1/3}}\,\textrm{exp}[ - t/3{\lambda _E}]$. We obtained the extensional relaxation time (${\lambda _E}$) by analysing the slopes of the black lines (elastocapillary regime; ${\textstyle{1 \over 3}}{\lambda _E}$).

Figure 4

Figure 5. (a) The distribution of particles (number of particles = 1000) projected onto the y–z plane (channel cross-section) in Newtonian and Boger (500 p.p.m. PEO solution) fluids. These particle distributions were obtained at a downstream location of 4.8 cm from the channel inlet at a Reynolds number of approximately 11. The particles exhibit lateral migration and segregation in the Newtonian fluid owing to the Segré–Silberberg effect, which is significantly suppressed in the Boger fluid. The dotted lines denote the outermost boundaries where the particles cannot be present due to their finite size. (b) Assessment of spatial uniformity of particle distribution using the GSE metric. The GSE is calculated as follows: $\textrm{GSE} ={-} (\sum\nolimits_{i = 1}^{{N_b}} {{p_i}\,\textrm{ln}\,{p_i}} )/\textrm{ln}\,{N_b}$, where ${N_b}$ represents the number of evenly divided bins, and ${p_i}$ denotes the proportion of particles in the ith bin to the total number of particles (Camesasca et al.2006). The GSE value ranges from 0 (indicating that all particles are focused in a single bin) to 1 (indicating perfect uniformity), demonstrating enhanced uniformity with increasing polymer concentration as long as the fluids are in a dilute regime ($c < {c^\ast }$ (858 p.p.m.)).

Figure 5

Figure 6. Particle distribution in 1000 p.p.m. PEO solution. The dotted lines denote the outer boundaries where the particles cannot be present due to their finite size. This result was obtained from 1000 particles at flow condition (Re = 10.4 and Wi = 287).

Figure 6

Figure 7. (a) Change in the particle distribution with increasing flow rate in a viscoelastic fluid (500 p.p.m. PEO solution in an aqueous solution of 22 wt% glycerine) compared with that in a Newtonian fluid (aqueous solution of 22 wt% glycerine). The flow conditions (Re and Wi numbers) significantly affected the equilibrium particle positions in the viscoelastic fluid. (b) Variation in the probability density functions with increasing flow rate as a function of the radial distance from the centre in a viscoelastic fluid and the comparison with that in a Newtonian fluid at Re = 15. (c) The diagram presenting the coefficient of two forces inducing lateral particle migration. Blue and red lines denote the inertial (fI) and elastic (fE) force coefficients in the cylindrical tube, respectively. These coefficients change as Re and Wi increase (i.e. flow rate increases).

Figure 7

Figure 8. The plots of inertial (fI) and elastic (fE) force coefficient in the Oldroyd-B and FENE-MCR models as a function of normalized radial location ($\hat{r} = \; r/R$) at different flow conditions. (a) Inertial force coefficient (fI) obtained with direct numerical simulation (see § 3) with regression (solid lines). (b) Elastic force coefficients ($\,{f_E}$) predicted with Oldroyd-B model and FENE-MCR model with different finite extensibility of polymer chain (${L^2}$). When ${L^2}$ approaches infinity, the FENE-MCR model is reduced to the Oldroyd-B model (black-dash line) showing a linear relationship between ${f_E}$ and $\hat{r}$ irrespective of Wi number. The solid lines correspond to ${f_E}$ predicted with FENE-MCR model when ${L^2} = 6942$ (${C_E} = 8.66$).

Figure 8

Figure 9. The net force distributions across the radial direction, obtained with the application of (5.1), are illustrated in (a). Panel (b) corresponds to a zoom-in view of the data presented in (a) (designated with a double-headed red arrow). The blue, red and black symbol data correspond to ${L^2} = 10$, 6942 and $\infty $ cases in the FENE-MCR model, respectively, where the ${L^2} = \infty $ case is equivalent to the Oldroyd-B model.

Figure 9

Figure 10. (a) Probability distribution in the cross-section of a square channel in a viscoelastic fluid (500 p.p.m. 2M PEO solution in an aqueous solution of 22 wt% glycerine) obtained with the dual-view imaging system (the probability distribution at a flow rate of 6 ml h−1; the same data as in figure 5(a) is used here for comparison). (b) Schematic to elucidate the mechanism for the suppression of the Segré–Silberberg effect, combined with strain rate distribution (unit s−1) in the square channel. (i) Equilibrium particle positions by the elastic dominant and (ii) elastoinertial particle migration mechanisms have previously been reported in a square channel (Yang et al.2011), which are consistent with the particle distributions observed at flow rates of 0.04 and 0.2 ml h−1 in this study, respectively. The regions with lower shear rate exist along the diagonal directions in the square channel, in contrast to those in a circular tube. (iii) Both orthogonal and diagonal shear rate gradients occur owing to these regions, resulting in particle accumulation along the channel diagonal directions owing to the combined effects of elastic and shear-gradient inertial forces. (iv) Furthermore, if the flow rate is increased beyond 4 ml h−1, the two forces cancel each other out, leading to a spatially uniform distribution of particles observed in (a).

Figure 10

Figure 11. Particle distributions in Newtonian and Boger fluids (100, 250 and 500 p.p.m. PEO solutions) according to Reynolds (Re) and Weissenberg (Wi) numbers. All the figures show the distributions of at least 200 particles (the particle distributions in row (c) and column (iv) (500 p.p.m. PEO solution) were obtained from 1000 particles; the data presented in the main text are shown here for comparison).

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