Hostname: page-component-74656f9884-c52kr Total loading time: 0 Render date: 2026-11-07T03:41:45.429Z Has data issue: false hasContentIssue false

Non-linear model calibration for off-design performance prediction of gas turbines with experimental data

Part of: ISABE 2017

Published online by Cambridge University Press:  18 September 2017

Elias Tsoutsanis*
Affiliation:
School of Engineering, Emirates Aviation University, Dubai, UAE Department of Engineering and Mathematics, Sheffield Hallam University, Sheffield, UK
Yi-Guang Li
Affiliation:
School of Aerospace, Transport and Manufacturing, Cranfield University, Cranfield, Bedford, UK
Pericles Pilidis
Affiliation:
School of Aerospace, Transport and Manufacturing, Cranfield University, Cranfield, Bedford, UK
Mike Newby
Affiliation:
Manx Utilities, Isle of Man, UK
Rights & Permissions [Opens in a new window]

Abstract

One of the key challenges of the gas turbine community is to empower the condition based maintenance with simulation, diagnostic and prognostic tools which improve the reliability and availability of the engines. Within this context, the inverse adaptive modelling methods have generated much attention for their capability to tune engine models for matching experimental test data and/or simulation data. In this study, an integrated performance adaptation system for estimating the steady-state off-design performance of gas turbines is presented. In the system, a novel method for compressor map generation and a genetic algorithm-based method for engine off-design performance adaptation are introduced. The methods are integrated into PYTHIA gas turbine simulation software, developed at Cranfield University and tested with experimental data of an aero derivative gas turbine. The results demonstrate the promising capabilities of the proposed system for accurate prediction of the gas turbine performance. This is achieved by matching simultaneously a set of multiple off-design operating points. It is proven that the proposed methods and the system have the capability to progressively update and refine gas turbine performance models with improved accuracy, which is crucial for model-based gas path diagnostics and prognostics.

Information

Type
Research Article
Copyright
Copyright © Royal Aeronautical Society 2017 
Figure 0

Figure 1. Compressor Map of GE LM2500 as reproduced from Ref. 25.

Figure 1

Figure 2. Schematic representation of the speed lines using elliptic curves.

Figure 2

Figure 3. Schematic representation of the efficiency map generation by elliptic function.

Figure 3

Figure 4. Original speed lines of LM2500 compressor map vs. generated speed lines.

Figure 4

Figure 5. The deviation of component map parameters PR, WAC and ETA corresponding to a –10% drop of each sub-coefficient.

Figure 5

Table 1 Compressor map sub-coefficients

Figure 6

Figure 6. The flow chart of the proposed adaptation method.

Figure 7

Figure 7. LM2500+gas turbine, courtesy of GE ©.

Figure 8

Figure 8. Engine model layout configuration.

Figure 9

Table 2 LM2500+ISA performance specification(28)

Figure 10

Table 3 Engine model input parameters

Figure 11

Table 4 Engine measurable performance parameters

Figure 12

Table 5 Adaptation test case parameters

Figure 13

Table 6 Upper and lower bounds for sub-coefficients

Figure 14

Table 7 GA parameters

Figure 15

Figure 9. Prediction error for the selected parameters at different power output.

Figure 16

Figure 10. Data samples representing the MU's LM2500+off-design performance for test case 2.

Figure 17

Figure 11. Schematic representation of the proposed adaptation process for test case 2.

Figure 18

Figure 12. Prediction of P3 from new and earlier adaptation.

Figure 19

Figure 13. Prediction of T3 from new and earlier adaptation.

Figure 20

Table 8 Simulation parameters of test cases

Figure 21

Figure 14. Converge plot of the GA fitness for the test case 2 of the proposed method.

Figure 22

Figure 15. Adaptation setting window of PYTHIA.

Figure 23

Figure 16. Adaptation results window of PYTHIA.

Figure 24

Figure 17. Compressor map in PR-WAC plane. The black and red lines correspond to the generated maps before and after off-design adaptation.

Figure 25

Figure 18. Compressor performance map in ETA-PR plane. The black and red lines correspond to the generated maps before and after off-design adaptation.