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Fault diagnosis of proton exchange membrane fuel cells based on improved YOLOv5

Published online by Cambridge University Press:  13 December 2024

Xiangshuai Deng
Affiliation:
Faculty of Automation, Huaiyin Institute of Technology, Huaian, Jiangsu, China
Dongshen Du*
Affiliation:
Faculty of Automation, Huaiyin Institute of Technology, Huaian, Jiangsu, China
Huaisong Fang
Affiliation:
Faculty of Automation, Huaiyin Institute of Technology, Huaian, Jiangsu, China
Yiming Ren
Affiliation:
Faculty of Automation, Huaiyin Institute of Technology, Huaian, Jiangsu, China
*
Corresponding author: Dongshen Du; Email: dshdu@163.com
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Abstract

With the widespread application of proton exchange membrane fuel cells (PEMFCs), ensuring the safe and reliable operation of the PEMFCs is becoming more and more important. Timely diagnosis of fault types and the implementation of targeted interventions are crucial for addressing these challenges. In this study, a simulated PEMFC model is firstly introduced by using Fluent, and the effectiveness is validated through experiments involving membrane dry faults, water flooding faults, normal states, and unknown states. Then, a data-driven deep learning convolutional neural network, YOLOv5-CG-AS, is developed, which employs the EfficientViT network as the backbone, incorporating lightweight improvements through the proposed CG-AS attention layer. The results demonstrate that YOLOv5-CG-AS can automatically extract fault features from images for offline fault diagnosis and can perform real-time online diagnosis of multiple parameter curves of PEMFCs. Moreover, the experimental results have validated the feasibility and effectiveness of proposed method and shown the average precision mean Average Precision (mAP) of the trained model reaches 99.50%, superior than other conventional strategies. This has significant implications for advancing fault diagnosis methods, enhancing the reliability and durability of PEMFC systems, and promoting further development in the field.

Information

Type
Research Article
Copyright
© The Author(s), 2024. Published by Cambridge University Press
Figure 0

Figure 1. PEMFC model. 1. Collector plate, 2. gas channel, 3. diffusion layer, 4. catalyst layer, and 5. PEM.

Figure 1

Table 1. PEMFC simulation model parameters

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Figure 2. Comparison of experimental and simulated V-I curve.

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Figure 3. EC-type proton exchange membrane fuel cell.

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Figure 4. YOLOv5 network model.

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Figure 5. EfficientViT: (a) Flowchart of the EfficientViT, (b) EfficientViT Block, and (c) CG-AS Attention.

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Figure 6. Improved YOLOv5 network model: Utilizing CG-AS Attention improved EfficientVit Network as the Backbone of YOLOv5.

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Figure 7. Fuel cell data curve.

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Figure 8. PR curves.

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Figure 9. YOLOv5-CG-AS PR curve.

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Table 2. Comparison results of lightweight models: compared to the YOLOv5s model, YOLOv5-CG-AS has a slight decrease in mAP by 0.001, but the optimization levels of Parameters, GFLOPs, and model size all exceed 50%. When compared to other lightweight networks, YOLOv5-CG-AS achieves a more balanced optimization across various parameters

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Table 3. Comparison results of traditional machine learning algorithms

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Figure 10. Online fault diagnosis: (a) schematic diagram of the actual PEMFC system and sensor placement configuration and (b) flowchart of online diagnosis.

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Figure 11. Online fault diagnosis diagram: through online monitoring of 200 faults, it is found that when the average FLUENT simulation is iterated six times, the YOLOv5-CG-ASA algorithm can diagnose the correct fault type with a diagnostic accuracy of 99.5%.